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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Front End & Fire Wall >> Testing & Repair >> Partially Separate Front Longitudinal Member - Ar62.20-D-1255-01TSR

Partially Separate Front Longitudinal Member - Ar62.20-D-1255-01TSR

Model 907 

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on vehicles with damage on the right side of the vehicle.

  1. Mark the separating point around the longitudinal member at the front (1) (area A).

    IMPORTANT Observe dimension (A).

    IMPORTANT Measure dimension (a) on the bottom of the front longitudinal member (1).

  2. Separate front longitudinal member (1) at separating point (area A).

    IMPORTANTCommercially available devices/tools 

    Body power jigsaw

  3. Remove damaged front longitudinal member (1).
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  4. Expose spot welds on remaining section (2) (area B).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  5. Cut off spot welds on remaining section (2) (area B).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

  6. Remove remaining piece (2).
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  7. Grind down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  8. Remove shavings and milling chips.

IMPORTANTCommercially available devices/tools 

Wet and dry vacuum cleaner

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