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Install Firewall Half - Ar62.25-D-1110-05TS

AR62.25-D-1110-05TS  Install firewall half  
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder WS60.00-P-0022K

Model 907.### 1# 

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

G13788137
  1. Install, fit and fix in place suspension strut support lower section (5) and wheel well (6).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  2. Suspension strut support lower section (5) and wheel well (6) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas A, B and C).
  3. Suspension strut support lower section (5) SHIELDED GAS PLUG WELD (area D).
  4. Suspension strut support lower section (5) and wheel well (6) SHIELDED GAS PLUG WELD (area E).
    G13788138
    G13788139
  5. Install, fit and fix in place firewall half (1).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  6. Suspension strut support lower section (5) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (area H).
  7. Firewall half (1) SHIELDED GAS SEAM WELD (areas F and G).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

    G13788140
  8. Install reinforcement (2), fit and fix in place.

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  9. Reinforcement (2) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas J and K).
  10. Reinforcement (2) SHIELDED GAS SEAM WELD (area L).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

  11. Install, fit and fix in place wheel well front section (8).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  12. Wheel well front section (8) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (area T).
    G13788141
  13. Install, fit and fix in place suspension strut support upper section (4).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  14. Suspension strut support upper section (4) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (area M).
  15. Suspension strut support upper section (4) SHIELDED GAS PLUG WELD (area N).
  16. Suspension strut support upper section (4) SHIELDED GAS SEAM WELD (area O).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

    G13788142
  17. Install, fit and fix in place paneling under windshield (3).

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  18. Paneling under windshield (3) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (areas P and Q).
  19. Paneling under windshield (3) SHIELDED GAS SEAM WELD (area R).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

  20. Surface-grind inert gas weld (area R).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

    G13788143
  21. Install, fit and fix in place reinforcement (7).

    IMPORTANTCommercially available devices/tools 

    Collet (long)

  22. Reinforcement (7) POLARIZATION RESISTANCE SINGLE ROW SPOT WELD (area S).
    G13788144
  23. Restore surface in cross-hatched area on paneling under windshield (3) and smooth.

IMPORTANT Different methods can be used to restore the surfaces.

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