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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Air Suspension Valve Unit - AR32.22-P-2015LF

Remove/Install Air Suspension Valve Unit - AR32.22-P-2015LF

Model 217 

except code 487 (Active Body Control (ABC)) 

Model 222 

except code 487 (Active Body Control (ABC)) 

Fig 1: Air Suspension/AIRmatic Valve Unit Components Location - Model 222 Except Code 487
G15367068Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 without CODE M005 (4MATIC) 

Shown on MODEL 222 With Code M005 (4MATIC) 

G15367069Courtesy of MERCEDES-BENZ USA
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
  Notes on AIRmatic   AH32.22-P-1000-02LF 
REMOVINGINSTALLING Remove/install     
1 Empty AIRmatic using diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2 Remove front left fender liner   AR88.10-P-1300LF
3 Detach electrical connector (1) at AIRmatic valve unit (Y36/6)    
4 Unscrew pressure lines (2) from AIRmatic valve unit (Y36/6) and seal pressure lines (2) using stop plugs IMPORTANT Mark pressure lines (2) relative to AIRmatic valve unit (Y36/6).
INSTALLATION IMPORTANT Do not interchange pressure lines (2).
 
    TORQUE SPECIFICATION Pressure line to air compressor/valve block *BA32.22-P-1006-03F 
    SPECIAL TOOL Record plug
If the pressure line connection or pressure line are damaged:

Repair AIRmatic pressure line or pressure line connection.
Fig 4
      AR32.22-P-2001-02SX 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
5 Remove screws/bolts (3) and remove AIRmatic valve unit (Y36/6) TORQUE SPECIFICATION Screw/bolt, valve block to bracket for air compressor *BA32.22-P-1005-03F 
INSPECT Check     
6 Check compressor rubber guide for damage   AR32.22-P-2009LF 
    Compressor rubber guide damaged.

Replace compressor rubber guide
 
7 Install in the reverse order    
8 Read out fault memory and erase if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
9 Check AIRmatic for leaks   AR32.22-P-8100LF 
10 Perform an engine test run and check for proper operation    
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1005-03F Screw/bolt, valve block to bracket for air compressor Nm 4 4
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1006-03F Pressure line to air compressor/valve block Nm 3, 5 3, 5
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G14172735Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
http://www.kaeltefischer.de