Remove/Install Right Fuel Rail With Fuel Injectors - AR07.03-P-1051MNL
Engine 176 in model 217, 222
Shown on model 222.983
| Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. | AS07.16-Z-0001-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury
to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil |
Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Topical note | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove | |||
| 1 | Remove right high-pressure line | AR07.03-P-1002MNL | |
| 2 | Remove cover (1) | ||
| 3 | Detach electrical wiring harness (2) with guide and place to one side | ||
| 4 | Remove vacuum line (3) from vacuum pump and place to one side | ||
| 5 | Remove soundproofing (4) at rail (6) | ||
| 6 | Remove bleed line (5) from cylinder head cover | ||
| 7 | Remove clamps, remove low-pressure line from fuel high-pressure pump and place low-pressure line to one side | AR07.03-P-1121MNL | |
| 8 | Release and disconnect electrical connector o cylinder 2 intake CAMTRONIC actuator (Y49/11) and cylinder 3 intake CAMTRONIC actuator (Y49/13) | ||
| 9 | Release and disconnect electrical connector o right fuel pressure and temperature sensor (B42/1) | ||
| 10 | Release and disconnect electrical connectors (9) of fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) | ||
| 11 | Mark fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) in relation to respective cylinder | When reusing fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4). | |
| 12 | Remove screw/bolts (10) | Remove screw/bolts (10) alternately each by half a revolution. Start in center of rail (6) and work outwards. Rail (6) will otherwise be damaged. |
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| 13 | Remove rail (6) from fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) and seal openings with suitable stop plugs | Fig 2 | |
| 14 | Remove fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) from cylinder head and seal injector well bores with suitable stop plugs | AR07.03-P-0004-03MM | |
| Fig 4 | |||
| Fig 1 | |||
| 15 | Check fuel injectors for cylinders 1 to 4 (Y76/1 Y76/2, Y76/3, Y76/4) for external damage and replace if necessary | When reusing fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4). | |
| Install | |||
| 16 | Clean fuel connections at fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) | For cleaning the fuel connections, hold downwards. Otherwise, the fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) will fail. |
|
Leaks can occur otherwise. |
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| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 17 | Replace sealing packages of fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) on rail (6) | AR07.03-P-0004-02MM | |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Fig 5 | |||
| 18 | Install new sealing rings at fuel injectors for cylinders 1 to 4 (Y76/1 Y76/2 Y76/3 Y76/4) | AR07.03-P-0004-01MM | |
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Fig 3 | |||
| 19 | Assign fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) to corresponding cylinders and clean injector well bores | When reusing fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4). | |
Engine damage can occur otherwise. |
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| 20 | Install fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) on rail (6) and secure with new clips | ||
| 21 | Read off and note down injector injection quantity adjustment coding at fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) | When replacing fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4). | |
| 22 | Insert rail (6) with fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) in right cylinder head | ||
| 23 | Tighten screw/bolts (10) | Screw in screw/bolts (10) alternately each by half a revolution. Start in center of rail (6) and work outwards. Rail (6) will otherwise be damaged. |
|
| *BA07.52-P-1001-01J | |||
| 24.1 | Connect electrical connector at right fuel pressure and temperature sensor (B42/1) until it locks | Where rail (6) is reused. | |
| 24.2 | Install new right fuel pressure and temperature sensor (B42/1) | When installing a new rail (6). | |
| AR07.04-P-0201MNL | |||
| 25 | Connect electrical connector (9) of fuel injectors for cylinders 1 to 4 (Y76/1, Y76/2, Y76/3, Y76/4) until they lock | ||
| 26 | Connect electrical connectors of cylinder 2 intake CAMTRONIC actuator (Y94/11) and cylinder 3 intake CAMTRONIC actuator (Y94/13) until they lock | ||
| 27 | Attach low-pressure line at fuel pump | AR07.03-P-1121MNL | |
| 28 | Mount bleed line (5) at cylinder head cover | *BA01.20-P-1001-01J | |
| 29 | Install soundproofing (4) at rail (6) | ||
| 30 | Attach vacuum line (3) at vacuum pump | ||
| 31 | Position electrical wiring harness (2) with guide and fix in place | ||
| 32 | Install cover (1) | *BA00.10-P-1002-01A | |
| 33 | Check connection of fuel line at rail (10) for damage | If sealing cone is damaged ↓ Replace fuel line. |
|
| AR07.03-P-1002MNL | |||
| 34 | Install right high-pressure line | AR07.03-P-1002MNL | |
| 35 | Read out and erase fault memory | ||
| AD00.00-P-2000-04B | |||
| 36 | Store injector injection quantity adjustment coding in ME-SFI [ME] control unit (N3/10) | ||
| AD00.00-P-2000-04B | |||
| 37 | Check fuel high-pressure circuit for leaktightness. | AR07.03-P-1010-04MM | |
| AD00.00-P-2000-04B | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 38 | Perform an engine test run and check engine for proper operation and leak tightness |
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1002-01A | M6 | 8.8 | Galvanized | Nm | 9 |
| Phosphated | Nm | 9 | |||
| 10.9 | Galvanized | Nm | 13 | ||
| Phosphated | Nm | 12 | |||
| 12.9 | Galvanized | Nm | 16 | ||
| Phosphated | Nm | 14 | |||
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA01.20-P-1001-01J | Bolt, vent line to cylinder head cover/turbocharger | Nm | 9 |
FUEL DISTRIBUTOR
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA07.52-P-1001-01J | Bolt, fuel distributor to cylinder head cover | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |