Remove/Install Exhaust System - AR49.10-P-7142MNM
Engine 177 in model 217, 222
Shown on model 222
| Risk of burn injuries
, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. |
Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. |
AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Release side underfloor paneling in rear area | Engine 177 in model 217.3, 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) with code 413 (Panoramic sliding sunroof/glass roof) Engine 177 in model 217.4 |
AR61.30-P-1001LF |
| 2 | Remove rear reinforcement (5) | Engine 177 in model 217.3, 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) with code 413 (Panoramic sliding sunroof/glass roof) Engine 177 in model 217.4 |
*BA61.10-P-1004-01K |
| 3 | Remove rear diagonal struts (6) | Engine 177 in model 217.3, 222 with code 398 (Panoramic roof with MAGIC SKY CONTROL) with code 413 (Panoramic sliding sunroof/glass roof) Engine 177 in model 217.4 |
*BA61.10-P-1008-01K |
| *BA61.10-P-1009-01K | |||
| 4 | Unclip electric lines of exhaust gas flap actuator motors from brackets | ||
| 5 | Release and disconnect electrical connector o left exhaust gas flap actuator motor (M16/53) | ||
| 6 | Release and disconnect electrical connector o right actuator motor exhaust flap (M16/54) | ||
| 7 | Release and disconnect electrical connector o center exhaust gas flap actuator motor (M16/55) | ||
| 8 | Remove clamps (4) | *BA49.10-P-1005-02E | |
| 9 | Remove elastomer bearings (3) from exhaust system (1) | Lubricant, rubber assembly 1 L |
*BR00.45-Z-1010-06A |
| 10 | Remove exhaust system (1) downwards | ||
| 11 | Remove combustion and corrosion residues at flange connections | ||
| 12 | Check elastomer bearings (3) for damage | In case of a complaint ↓ Replace elastomer bearings (3). |
|
| 13 | Modify left exhaust flap actuator motor (M16/53) | When replacing the exhaust system (1). | |
| 14 | Modify right exhaust flap actuator motor (M16/54) | When replacing the exhaust system (1). | |
| 15 | Modify center exhaust gas flap actuator motor (M16/55) | When replacing the exhaust system (1). | |
| 16 | Install in the reverse order | ||
| 17 | Check installation position and unobstructed movement of exhaust system (1) | In case of a complaint ↓ Re-align exhaust system (1). |
|
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 18 | Perform engine test run to test exhaust system (1) function and check for leak tightness |
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 217 | Engine 177 in model 222 | |
|---|---|---|---|---|
| BA49.10-P-1005-02E | Clamp, front exhaust system to center exhaust system | Nm | 35 | 35 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1004-01K | Screw/bolt, rear reinforcement to frame floor assembly | Nm | 50 | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1008-01K | Screw/bolt, rear diagonal strut to body | Nm | 50 | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 217 | Model 222.0/1/9 | |
|---|---|---|---|---|
| BA61.10-P-1009-01K | Screw/bolt, rear diagonal strut to bracket/spare wheel well | Nm | 50 | 50 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 L | A 000 989 03 67 |