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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 222 Chassis >> Testing & Repair >> Remove/Install Exhaust System >> Remove/Install Center Exhaust System - AR49.10-P-7283MNL

Remove/Install Center Exhaust System - AR49.10-P-7283MNL

Engine 176 in model 217, 222 

G15370373Courtesy of MERCEDES-BENZ USA

Shown on model 217.483 with engine 176 

WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses.
Use the extraction system. Move people out of the danger zone.
AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1 Raise vehicle   AR00.60-P-1000LF
2 Open clamps (2, 3, 8, 9) INSTALLATION IMPORTANT Exhaust system (1) must be aligned so that it is free of tension before tightening screw connections.
Otherwise, leaks in exhaust system (1) will occur.
 
    TORQUE SPECIFICATION Clamp, exhaust system center to exhaust system rear/exhaust gas line at rear left *BA49.10-P-1009-02N 
    TORQUE SPECIFICATION Clamp, front exhaust system to center exhaust system *BA49.10-P-1008-02N 
3 Remove center exhaust system (7) from elastomer bearings in brackets (4) and remove downward IMPORTANT Aid of helper required.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
4 Check elastomer bearings in brackets (4) for wear and damage TORQUE SPECIFICATION Bolt, cross connection to engine carrier *BA49.10-P-1007-02N 
    TORQUE SPECIFICATION Nut, cross connection for exhaust system left to right
In case of a complaint
↓
Install new brackets (4).
*BA49.10-P-1006-02N 
5 Remove combustion and corrosion residue at separating points    
6 Install in the reverse order    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
7 Perform engine test run; as part of this check exhaust system (1) for leaks    
EXHAUST SYSTEM

Number Designation Model 217, 222 with engine 176
BA49.10-P-1006-02N Nut, cross connection for exhaust system left to right Nm 20
EXHAUST SYSTEM

Number Designation Model 217, 222 with engine 176
BA49.10-P-1007-02N Bolt, cross connection to engine carrier Nm 20
EXHAUST SYSTEM

Number Designation Model 217, 222 with engine 176
BA49.10-P-1008-02N Clamp, front exhaust system to center exhaust system Nm 35
EXHAUST SYSTEM

Number Designation Model 217, 222 with engine 176
BA49.10-P-1009-02N Clamp, exhaust system center to exhaust system rear/exhaust gas line at rear left Nm 35
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67