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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall (222 Chassis) >> Front End And Fire Wall Body Repair >> Prepare Upper Front Longitudinal Member - Ar62.20-P-1286-02LF

Prepare Upper Front Longitudinal Member - Ar62.20-P-1286-02LF

MODEL 217, 222 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

  1. Mark separating points on upper front longitudinal member (1) and cut (areas A and B).

    IMPORTANT Take separation points from vehicle.

    IMPORTANT If the connection points in areas A and B should be crimped, observe overlap of 5 mm.

  2. Cut out spot welds on upper front longitudinal member (1) (areas and C).
  3. Remove reinforcement (3).
  4. Separate fastening bolts and grind down flat (area E).
    G15300085Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 222 

  5. Grind mating surfaces on upper front longitudinal member (1) down to bare metal in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

    Shown on MODEL 222 

    G15300086Courtesy of MERCEDES-BENZ USA
  6. Grind mating surfaces on upper front longitudinal member (1) down to bare metal in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  7. Remove grinding dust and drill chips.

    Upper front longitudinal member (1), inside, shown on MODEL 222 

    G15300087Courtesy of MERCEDES-BENZ USA
  8. Grind mating surfaces on strut (2) down to bare metal in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  9. Remove grinding dust.

    Shown on MODEL 222 

    G15300088Courtesy of MERCEDES-BENZ USA