(Remove/Check/Install Front Axle Brake Pads - AR42.10-P-1600RKK)
Model 217.377/378/379
with code B07 (AMG - ceramic brake system)
Model 222.177/178/179
with code B07 (AMG - ceramic brake system)
Model 231.474/479
with code B07 (AMG - ceramic brake system)
MODIFICATION NOTES
| 15.11.2022 | Factual information and conditional continuation added. | Operation step 10 |
Shown on model 222 on right side of vehicle
Shown on model 222 on right side of vehicle
Shown on model 222
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Notes on handling, transport and storage of composite brake disks | AH42.10-P-9406-12LF | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Notes on handling, transport and storage of ceramic brake disks | AH42.10-P-9406-13A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Notes on installing brake wear indicator contact sensors | AH42.10-P-0003-01CW | ||
| Remove/install | |||
| 1 | Remove cover over brake fluid reservoir. | ||
| 2 | Clean area around cap of brake fluid reservoir. | Assembly cleaner | *BR00.45-Z-1028-04A |
| 3 | Remove cap of brake fluid reservoir and suction off some brake fluid. | ||
| 4 | Remove front wheel and tire assemblies. | Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AR40.10-P-1102A |
| Model 231.474/479 with code B07 (AMG - ceramic brake system) |
AP40.10-P-4050EW | ||
| Check | |||
| 5 | Check brake linings (2) for wear and condition. | ||
| Model 231.474/479 with code B07 (AMG - ceramic brake system) |
AP42.10-P-4252RK | ||
| Model 217.377/378/379 with code B07 (AMG - ceramic brake system) |
AP42.10-P-4252C | ||
| Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AP42.10-P-4252HA | ||
| 6.1 | Check condition of brake disks (1). | Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) If there is a problem, ↓ replace brake disks (1). |
AR42.10-P-0270RG |
| 6.2 | Check condition of brake disks (1). | Model 231.474/479 with code B07 (AMG - ceramic brake system) If there is a problem, ↓ replace corresponding brake disk (1). |
AR42.10-P-0270RG |
| 7 | Release and disconnect right front brake lining wear sensor electrical connector (S10/2x1). | Only when removing brake linings (2) on right side. | |
| 8 | Press back brake pistons with pusher tool. | Fig 1 | |
If there is a problem, ↓ Replace brake caliper (3). |
Fig 2 | ||
| Model 231.474/479 with code B07 (AMG - ceramic brake system) |
AR42.10-P-0070RK | ||
| Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AR42.10-P-0070LF | ||
| 9 | Remove screws (4) then remove brake caliper support (5) together with brake caliper (3). | Do not unscrew screws (9) completely. Do not separate brake caliper (3) and brake caliper support (5). Otherwise an optimum alignment of the brake caliper (3) to the brake disk (1) can no longer be guaranteed, which results in higher wear and an incorrect contact pattern. with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) Bolt, brake caliper to steering knuckle |
*BA42.10-P-1001-10V |
with code B07 (AMG - ceramic brake system) Screw/bolt, brake caliper support to steering knuckle |
*BA42.10-P-1002-10U | ||
| 10 | Remove brake caliper (3) and secure to vehicle free of tension. | Do not crush, kink or stretch brake hoses (6) and brake lines. This leads to damage to the brake hoses (6) and brake lines, and it can impair their function. Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) The brake line pieces (99) of the brake hoses (6) must not be bent. Replace the affected brake hoses (6) with damaged brake line pieces (99) immediately. If brake line piece (99) is damaged, ↓ replace affected brake hose (6). Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AR42.10-P-0013LF |
| 11 | Remove brake linings (2) from brake caliper (3). | Do not apply brake pastes or other lubricants to brake linings (2) and brake caliper (3). Malfunctions may occur otherwise. |
|
| Check | |||
| 12 | Check brake caliper (3) and dust boots for leak tightness. | If there is a problem, ↓ Replace brake caliper (3). Model 231.474/479 with code B07 (AMG - ceramic brake system) |
AR42.10-P-0070RK |
| Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AR42.10-P-0070LF | ||
| 13 | Check retaining springs (8). | If there is a problem, ↓ Replace retaining springs (8). |
|
| Clean | |||
| 14 | Clean contact surfaces of brake linings (2) on brake caliper (3). | Do not use sharp-edged or pointed objects. Otherwise, the brake caliper (3) or the dust boot on the brake piston may be damaged. Assembly cleaner |
*BR00.45-Z-1028-04A |
| 15 | Pull right front brake lining wear sensor (S10/2) out of backing plate of brake lining (2). | Only when removing brake linings (2) on right side. | |
| 16 | Install in the reverse order. | ||
| Concluding tasks | |||
| 17 | Press brake pedal several times until brake linings (2) lie up against brake disks (1). | ||
| 18 | Check/correct brake fluid level in brake fluid reservoir. | ||
| Model 217.377/378/379 with code B07 (AMG - ceramic brake system) Model 222.177/178/179 with code B07 (AMG - ceramic brake system) |
AP42.10-P-4210HA | ||
| Model 231.474/479 with code B07 (AMG - ceramic brake system) |
AP42.10-P-4210V | ||
| Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand | Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand. | AS42.00-Z-0001-01A | |
| 19 | Perform brake test on test stand. | ||
| AP42.00-P-4290BA |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 217.377/378/379/477/479 with CODE B07 | MODEL 222.176/182/184/185/976/982/984/985 with CODE Z07, MODEL 222.177/178/179 with CODE B07 | ||
|---|---|---|---|---|---|
| BA42.10-P-1001-10V | Bolt, brake caliper to steering knuckle | Stage 1 | Nm | 150 | 150 |
| Stage 2 | ∠° | 45 | 45 | ||
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 231.474 with CODE B07 | MODEL 231.479 with CODE B07 | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-10U | Screw/bolt, brake caliper support to steering knuckle | Stage 1 | Nm | 180 | 180 |
| Stage 2 | ∠° | - | - | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |