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Home >> Mercedes Benz >> 2019 >> GLS63 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall & Rear End - 166 Chassis >> Testing & Repair >> Replace Spare Tire Well - Ar64.20-P-1245GQ

Replace Spare Tire Well - Ar64.20-P-1245GQ

Model 166, 292 

Shown on model 166.8 

G14238175Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A .
Topical note General information on body repair   AH60.00-N-0001-01A
  General information on MB materials   AH98.00-P-9409-03A .
REMOVING Remove     
1 Remove detachable parts in area to be repaired    
2 Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket    
3 Set straightening bench with modular members, straightening bench crossmember and straightening set    
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system   WS60.00-P-0023K .
    IMPORTANT Observe set-up plans provided.  
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A .
4 Place vehicle on straightening bench and fasten    
5 Remove rear center section Model 166 AR64.20-P-1000GQ .
    Model 292 AR64.20-P-1000GQC
6 Remove rear crossmember   AR64.20-P-1100-01GQ .
    IMPORTANTCommercially available devices/tools  Round wire brush Spot weld milling machine Drill bits and milling cutters for high-strength steels
Wet/dry vacuum cleaner		  
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
7 Remove spare wheel well(1)   AR64.20-P-1245-01GQ .
    IMPORTANTCommercially available devices/tools  Round wire brush Spot weld milling machine Drill bits and milling cutters for high-strength steels Body power jigsaw
Wet/dry vacuum cleaner		  
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
8 Prepare spare tire well (1) +   AR64.20-P-1245-02GQ .
    IMPORTANTCommercially available devices/tools  Round wire brush  
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
9 Prepare rear crossmember for installation   AR64.20-P-1100-02GQ .
    IMPORTANTCommercially available devices/tools  Round wire brush  
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A .
10 Install spare wheel well (1), fit and fix in place   AR64.20-P-1245-03GQ .
Topical note Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A .
  General information on riveting   AH60.00-P-0003-01N .
Topical note 000 588 01 84 00 Welder   WS60.00-P-0021K .
REFER TO SPECIAL TOOLS 000 588 02 84 00 welder   WS60.00-P-0022K .
REFER TO SPECIAL TOOLS   IMPORTANTCommercially available devices/tools  Blind rivet tool Manual temporary fastener 6.35 mm Hand drill
Wet/dry vacuum cleaner		  
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
    Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) *BR00.45-Z-1012-13A .
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A .
11 Install rear crossmember, fix in place and install   AR64.20-P-1100-05GQ .
Topical note Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A .
  General information on riveting   AH60.00-P-0003-01N .
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K .
REFER TO SPECIAL TOOLS 000 588 02 84 00 welder   WS60.00-P-0022K .
    IMPORTANTCommercially available devices/tools  Blind rivet tool  
    Manual temporary fastener 6.35 mm Hand drill
Wet/dry vacuum cleaner		  
    Blind rivet 6.4X14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) *BR00.45-Z-1001-13A .
12 Install rear center section Model 166 AR64.20-P-1000GQ .
    Model 292 AR64.20-P-1000GQC
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A .
13 Release vehicle from straightening bench and remove straightening bench    
14 Clean welds and sheet metal flanges IMPORTANTCommercially available devices/tools  Round wire brush  
15 Remove fire-resistant welding blankets    
16 Clean repair area IMPORTANTCommercially available devices/tools  Wet/dry vacuum cleaner  
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A .
17 Prime repair area using primer filler    
Topical note Notes on paint work repairs   AH98.00-P-9408-02A .
    IMPORTANT Use only primer filler approved by Daimler AG.  
DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A .
18 Seal seam following repairs   AR97.10-P-4000GQ .
Topical note Notes on sprayable joint sealant   AH97.10-P-0002-01A .
  Notes on seam seal   AH97.10-P-0002-02A .
    IMPORTANT Supplement standard seals with sealant.  
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A .
19 Paint repair areas and adjacent surfaces    
  Notes on paint work repairs   AH98.00-P-9408-02A .
    IMPORTANT Use only paints approved by Daimler AG. Guidelines for paint technology are available .  
20 Add cavity preserving agent   AR97.20-P-1500GQ .
21 Install detachable parts in area to be repaired    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Blind rivet 6.4X14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) A 003 990 35 97
BR00.45-Z-1012-13A Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
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