Replace Cross Member Below Left Front Seat - Ar63.40-P-1190GZ
Model 164, 166, 292
Shown on 164.8
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A | |
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 | Remove crossmember below left front seat (1) | AR63.40-P-1190-01GZ . | |
Wet/dry vacuum cleaner |
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| 4 | Prepare connection surfaces on vehicle for crossmember below left front seat (1) | AR63.40-P-1190-04GZ . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| 5 | Install crossmember below left front seat (1) | AR63.40-P-1190-03GZ . | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| General information on riveting | Wet/dry vacuum cleaner |
AH60.00-P-0003-01N . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A . | ||
| Inspection and welding device | |||
| 6 | Clean welds and sheet metal flanges | ||
| 7 | Remove fire-resistant welding blankets | ||
| 8 | Clean repair area | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 9 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A . | ||
| Use only primer filler approved by Daimler AG | |||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A . | |
| 10 | Seal seam following repairs | Model 166, 292 | AR97.10-P-4000GQ . |
| Notes on sprayable joint sealant | AH97.10-P-0002-01A . | ||
| Notes on seam seal | AH97.10-P-0002-02A . | ||
| Model 164 | AR97.10-P-4000GZ . | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 11 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A . | ||
| Use only primer filler approved by Daimler AG | |||
| 12 | Add cavity preserving agent | Model 166, 292 | AR97.20-P-1500GQ . |
| Model 164 | AR97.20-P-1500GZ | ||
| 13 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1016-13A | Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |