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Home >> Mercedes Benz >> 2019 >> GLS63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall - 166 Chassis >> Testing & Repair >> Prepare A And B-Pillar Complete With Longitudinal Member - Ar63.20-P-1120-02GQX

Prepare A And B-Pillar Complete With Longitudinal Member - Ar63.20-P-1120-02GQX

MODEL 166.8 

  1. Grind mating surfaces on inner front side wall (3) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  2. Coat insides of spot weld flanges with zinc dust paint.
    G14132922Courtesy of MERCEDES-BENZ USA

    IMPORTANT Apply sealant before installing foam parts (areas U1 , U2 and U5 ).

  3. Scribe separating point on side wall reinforcement (2) and cut (area M).

    IMPORTANT Transfer dimensions from vehicle.

  4. Grind mating surfaces on side wall reinforcement (2) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Coat insides of spot weld flanges with zinc dust paint.
    G14132923Courtesy of MERCEDES-BENZ USA
  6. Grind mating surfaces on A and B-pillar paneling (1) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  7. Coat insides of spot weld flanges with zinc dust paint.
    G14132924Courtesy of MERCEDES-BENZ USA
  8. Scribe separating points on roof frame paneling (4) and cut (areas N1 and N2 ).

    IMPORTANT Transfer dimensions from vehicle.

  9. Grind mating surfaces on roof frame paneling (4) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  10. Coat insides of spot weld flanges with zinc dust paint.
    G14132925Courtesy of MERCEDES-BENZ USA
  11. Scribe separating points on longitudinal member cover (5) and cut (areas Q1 and Q2 ).

    IMPORTANT Transfer dimensions from vehicle.

  12. Grind mating surfaces on longitudinal member cover (5) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  13. Coat insides of spot weld flanges with zinc dust paint.
    G14132926Courtesy of MERCEDES-BENZ USA