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Home >> Mercedes Benz >> 2019 >> GLS450 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments - 166 Chassis 4 Of 8 >> Testing & Repair >> Remove/Install Front Prefuse Box >> Remove/Install Front Prefuse Box - AR54.15-P-1330GQC

Remove/Install Front Prefuse Box - AR54.15-P-1330GQC

Model 166 as of model year 2016 

Model 292 

Shown on model 292 

Fig 1: Front Engine Compartment Prefuse Box Components Location - Model 166 As Of Model Year 2016 (Shown On Model 292)
G14132265Courtesy of MERCEDES-BENZ USA
Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
REMOVINGINSTALLING Remove/install     
1 Disconnect battery ground line   AR54.10-P-0003GZ 
2 Remove cover (1) of air intake    
3 Unclip and remove cover from engine compartment prefuse box (5)    
4 Unscrew nut of electrical line (2) from engine compartment prefuse box (5) and remove electrical line (2) IMPORTANT The nut remains on the electrical line (2).
INSTALLATION IMPORTANT The connection of the electrical line (2) is shape-keyed.
TORQUE SPECIFICATION Nut, positive line to engine compartment/vehicle interior prefuse box
*BA54.15-P-1001-01L 
5 Unscrew nuts of electrical lines (8) from engine compartment prefuse box (5) and electrical lines (8) INSTALLATION IMPORTANT The connections of the electrical lines (8) are shape-coded.
TORQUE SPECIFICATION Nut, positive line to engine compartment/vehicle interior prefuse box
*BA54.15-P-1001-01L 
6 Unscrew jump start connector (4) and remove electrical line (3) INSTALLATION IMPORTANT The connection of the electrical line (3) is shape-keyed.
TORQUE SPECIFICATION Nut (special shape), positive line to jump start connector
*BA54.15-P-1002-01L 
7 Detach electrical connection (6) IMPORTANT Press and old lock, then pull out.  
8 Unclip and remove cover (7)    
9 Unscrew nuts of electrical lines (10) from engine compartment prefuse box (5) and electrical lines (10) IMPORTANT The nuts remain on the electrical lines (10).
INSTALLATION IMPORTANT The connections of the electrical lines (10) are shape-coded.
TORQUE SPECIFICATION Nut, positive line to engine compartment/vehicle interior prefuse box
*BA54.15-P-1001-01L 
10 Using suitable tool, release locks (11) towards engine compartment    
11 Lift up engine compartment prefuse box (5) and remove from body INSTALLATION IMPORTANT Check engine compartment prefuse box (5) is correctly seated on body.  
12 Remove cover (9) from electrical lines (12)    
13 Detach cable tie from electrical lines (12) INSTALLATION IMPORTANT Cable ties must be replaced.  
14 Unscrew nuts of electrical lines (12) and remove electrical lines (12) IMPORTANT The nuts remain on the electrical lines (12).
IMPORTANT Depending on the equipment installed, the number of electrical lines (12) may vary.
INSTALLATION IMPORTANT The connections of the electrical lines (12) are shape-coded.
 
    TORQUE SPECIFICATION Nut, positive line to engine compartment/vehicle interior prefuse box *BA54.15-P-1001-01L 
15 Remove engine compartment prefuse box (5)    
16 Install in the reverse order    
FUSE AND RELAY BOX

Number Designation Model 166 Model 292
BA54.15-P-1001-01L Nut, positive line to engine compartment/vehicle interior prefuse box M6 Nm 8 8
M8 Nm 16 16
FUSE AND RELAY BOX

Number Designation Model 166 Model 292
BA54.15-P-1002-01L Nut (special shape), positive line to jump start connector Nm 15 15