Remove/Install Outer Rear Wheel Well - Ar63.10-P-0665LF

Model 205.0/1/2/3

Model 217.3

Model 222 except code Z07 (B7 armoring on special protection version)

Model 253

Model 293

Courtesy of MERCEDES-BENZ USA

Shown on model 222

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2 Model 222 except code Z07 (B7 armoring on special protection version) Model 253 Model 293	AS00.00-Z-0035-01A
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		See AH00.00-Z-0300-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		See AH54.00-P-0001-01A .
	Notes on battery		See AH54.10-P-0001-01A .
	General information on body repair		See AH60.00-N-0001-01A .
	Pretreatment of bonding surfaces		See AH60.00-P-0008-01SX .
	Notes on acoustic foam and structural foam in the vehicle	Model 217.3 Model 222 except code Z07 (B7 armoring on special protection version)	AH60.00-P-0039-01A
	Notes on acoustic foam and structural foam in the vehicle	Model 205.0/1/2/3	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 253 Model 293	See AH60.00-P-0039-01LWG .
	General information on MB materials		See AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove rear fender.	Model 253.3	See AR63.50-P-1401LWX .
		Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253.9	See AR63.50-P-1400LWS .
		Model 293	AR63.50-P-1400CLW
		Model 205.3	AR63.50-P-1400LC
		Model 217.3
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
4	Cut off outer rear wheel well (1).		See AR63.10-P-0660-01LF .
	000 588 00 84 00 Heat gun		See WS54.00-P-0049B .
		Commercially available devices/tools Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
5	Prepare outer rear wheel well (1).		See AR63.10-P-0670-05LF .
		Commercially available devices/tools Round wire brush Body power jigsaw 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	See AS00.00-Z-0007-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	General information on riveting		See AH60.00-P-0003-01N .
6	Install and weld in outer rear wheel well (1).		See AR63.10-P-0670-06LF .
		Gap dimensions on hoods, doors and lids Model 205.0/1/2/3 Model 253 Model 293	See AR60.00-P-0700-01LW .
		Gap dimensions on hoods, doors and lids Model 217.3	AR60.00-P-0700-01LC
		Gap dimensions on hoods, doors and lids Model 222 except code Z07 (B7 armoring on special protection version)	AR60.00-P-0700-01LF
	000 588 01 84 00 Welder		See WS60.00-P-0021K .
	000 588 02 84 00 Welder		See WS60.00-P-0022K .
		Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Model 293 Side piece to rear spoiler/liftgate	See *BE60.00-P-1015-01OA .
		Model 253.1/9 Sidewall to liftgate	See *BE60.00-P-1013-01FA .
		1K-zinc dust paint	See *BR00.45-Z-1056-07A .
		Model 205.2 Rear door to side section, bottom	See *BE60.00-P-1010-01BB .
		Model 205.2 Sidewall to liftgate	See *BE60.00-P-1021-01BB .
		Model 205.2 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1022-01BB .
		Model 205.3 Front door to sidewall	See *BE60.00-P-1007-01BB .
		Model 205.3 Trunk lid to fender at rear, top	See *BE60.00-P-1012-01BB .
		Model 205.3 Rear fender to tail lamp	See *BE60.00-P-1015-01BB .
		Model 253 Rear door to side piece	See *BE60.00-P-1008-01FA .
		Model 293 Rear door to side piece	See *BE60.00-P-1010-01OA .
		Model 253 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1014-01FA .
		Model 293 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1021-01OA .
		Model 217.3 Rear fender to tail lamp	See *BE60.00-P-1008-01DA .
		Model 217.3 Front door to sidewall	See *BE60.00-P-1005-01DA .
		Model 205.0/1 Rear door to side section, bottom	See *BE60.00-P-1010-01BB .
		Model 205.0/1 Trunk lid to fender at rear, top	See *BE60.00-P-1012-01BB .
		Model 222 except code Z07 (B7 armoring on special protection version) Rear door to side section, bottom	See *BE60.00-P-1012-01BA .
		Model 222 except code Z07 (B7 armoring on special protection version) Trunk lid to rear fender at top	See *BE60.00-P-1014-01BA .
		Parts kit for 2-component adhesive for body	See *BR00.45-Z-1162-02A .
		White sealing compound, 310 ml, DBL 6069.20	See *BR00.45-Z-1003-01A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	See *BR00.45-Z-1035-13A .
		Repair solution for broken or missing weld studs	See *BR00.45-Z-1037-13A .
		Feeler gauge	See Fig 1.
7	Clean weld joints and sheet metal flange.	Commercially available devices/tools Round wire brush
8	Install rear fender.	Model 253.3	See AR63.50-P-1401LWX .
		Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253.9 Model 293	See AR63.50-P-1400LWS .
		Model 205.3	AR63.50-P-1400CLW
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
9	Install detachable parts in the area of the repair point.