Partially Replace Rear Wheel Well - Ar63.10-P-0662LF

Model 205 

Model 213 

Model 217 

Model 222 

Model 253 

Model 293 

Fig 1: Outer Rear Wheel Well And Locations

Courtesy of MERCEDES-BENZ USA

Shown on model 222 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2, 213, 222, 253, 293	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		See AH00.00-Z-0300-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		See AH54.00-P-0001-01A .
	Notes on battery		See AH54.10-P-0001-01A .
	General information on body repair		See AH60.00-N-0001-01A .
	Notes on acoustic foam and structural foam in the vehicle	Model 205	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 213	AH60.00-P-0039-01LWE
	Notes on acoustic foam and structural foam in the vehicle	Model 217, 222	AH60.00-P-0039-01A
	Notes on acoustic foam and structural foam in the vehicle	Model 253 Model 293	See AH60.00-P-0039-01LWG .
	General information on MB materials		See AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Cut off outer rear wheel well (1).		See AR63.10-P-0662-01LF .
	000 588 00 84 00 Heat gun		See WS54.00-P-0049B .
		Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
		Primer stick	See *BR00.45-Z-1012-07A .
4	Prepare rear outer wheel well (1) for installation		See AR63.10-P-0662-02LF .
		Commercially available devices/tools  Round wire brush Body power jigsaw Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld area. Use air extraction system, splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard	See AS00.00-Z-0007-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	General information on riveting		See AH60.00-P-0003-01N .
5	Install outer rear wheel well (1).		See WS60.00-P-0021K .
	000 588 01 84 00 Welder		See AR63.10-P-0662-03LF .
		Commercially available devices/tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
		White sealing compound, 310 ml, DBL 6069.20	See *BR00.45-Z-1003-01A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	See *BR00.45-Z-1035-13A .
6	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush.
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner.
9	Treat repair areas with primer filler. Notes on paintwork repairs	Use only primer filler approved by Daimler AG.	See AH98.00-P-9408-02A .
10	Seal seam after repair.	Model 205, 253	See AR97.10-P-4000LW .
		Model 293 Model 217, 222	AR97.10-P-4000LF
		Model 213	AR97.10-P-4000LWE
11	Paint repair areas and adjacent surfaces. Notes on paintwork repairs	Use only paints approved by Daimler AG.	See AH98.00-P-9408-02A .
12	Supplement cavity preservation	Model 205, 253	AR97.20-P-1500LW
		Model 293 Model 217, 222	AR97.20-P-1500LF
		Model 213	AR97.20-P-1500LWE
13	Install all detachable parts in area of repair point.