Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050LWS

Model 205.2 

Model 253 

Model 293 

Fig 1: Inner Side Wall And Locations (Model 205.2, 253 & 293)

Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205.2 

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		See AH00.00-Z-0300-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		See AH54.00-P-0001-01A .
	Notes on battery		See AH54.10-P-0001-01A .
	General information on body repair		See AH60.00-N-0001-01A .
	Pretreatment of bonding surfaces		See AH60.00-P-0008-01SX .
	General information on MB materials		See AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove D-pillar.	Model 253.3	See AR63.20-P-2000LWX .
		Model 205.2	AR63.20-P-2000LWS
		Model 253.9 Model 293	See AR63.20-P-2000LWG .
4	Remove C-pillar.		AR63.20-P-0500LWS
5	Set up straightening bench with straightening bench crossmembers and straightening set. 000 588 01 23 00 Body straightening system		See WS60.00-P-0023K .
6	Place vehicle on straightening bench and fasten.
7	Remove inner side wall (1).		See AR63.10-P-6050-01LWS .
	000 588 00 84 00 Heat gun		See WS54.00-P-0049B .
		Commercially available devices/tools  Round wire brush Body power jigsaw Sot weld milling machine Wet/dry vacuum cleaner 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
8	Prepare inner side wall (1).		See AR63.10-P-6050-02LWS .
		Commercially available devices/tools  Round wire brush Body power jigsaw 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	See AS00.00-Z-0007-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	General information on riveting		See AH60.00-P-0003-01N .
9	Install inner side wall (1).		See AR63.10-P-6050-03LWS .
	000 588 01 84 00 Welder		See WS60.00-P-0021K .
	000 588 02 84 00 Welder		See WS60.00-P-0022K .
	000 588 01 23 00 Body straightening system		See WS60.00-P-0023K .
		Commercially available devices/tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
		Adhesive kit, body, 2-component adhesive	See *BR00.45-Z-1092-02A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	See *BR00.45-Z-1035-13A .
		Side portal frame	See Fig 2.
10	Release vehicle from straightening bench, lift and remove straightening bench.
11	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush
12	Install C-pillar.		AR63.20-P-0500LWS
13	Install D-pillar.	Model 253.3	See AR63.20-P-2000LWX .
		Model 205.2	AR63.20-P-2000LWS
		Model 253.9 Model 293	See AR63.20-P-2000LWG .
14	Install detachable parts in the area of the repair point.

Fig 2: Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1035-13A	Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71