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Home >> Mercedes Benz >> 2019 >> GLC300 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 253 Chassis - 2 Of 2 >> Testing & Repair >> Remove/Install Cover Of Rear Axle Differential >> Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555MNA

Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555MNA

Model 205.386/387/486/487 

Model 253.388/389/988/989 

Shown on model 205.387 

G12937767Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle INSTALLATION IMPORTANT : Lower vehicle from vehicle lift after leak test. AR00.60-P-1002LWG
2 Drain oil from rear axle differential (50)   AR35.31-P-0520-07MNA
    FLUID SPECIFICATION Model 253.388/389/988/989 Filling capacity for rear axle differential with differential lock *BF35.31-P-1003-02B 
    FLUID SPECIFICATION Model 205.386/387/486/487 Filling capacity for rear axle differential with differential lock BF35.31-P-1003-01U
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
    TORQUE SPECIFICATION Drain screw to rear axle differential *BA35.31-P-1003-02H 
    TORQUE SPECIFICATION Oil filler screw of rear axle differential *BA35.31-P-1002-02H 
3 Remove rear axle carrier (4) with rear axle differential (50) Model 205.386/387/486/487 AR35.10-P-0010LW
    Model 253.388/389/988/989 AR35.10-P-0010LWX
4 Remove rear axle differential (50) from rear axle carrier (4)   AR35.31-P-0522MNA 
5 Remove bolts (52b) from heat sink (52a) and remove heat sink (52a) TORQUE SPECIFICATION Bolt, heat sink to end cover *BA35.31-P-1004-02H 
6 Release and disconnect electrical connection of differential lock actuator motor    
7 Remove bolts (52s) and take off end cover (52) NOTES
Do not pound in tool for prying off between end
cover (52) and rear axle differential (50).
The sealing surface will be damaged otherwise.
INSTALLATION NOTES :
Model 205.387/487
Model 253.389/989
The guide lug of the end cover (52) must latch into the positioning bracket (51).
Otherwise, the rear axle differential (50) will be damaged.
INSTALLATION IMPORTANT : Apply sealant to the sealing surface on the end cover (52).
 
    TORQUE SPECIFICATION Bolt, end cover to rear axle differential *BA35.31-P-1001-02H 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    PASSENGER CAR Application gun Fig 1
CLEAN Clean     
8 Clean sealing surfaces on rear axle differential (50) and end cover (52) Assembly cleaner *BR00.45-Z-1028-04A 
9 Install in the reverse order    
10 Check rear axle differential (50) for leak tightness    
11 Lower vehicle   AR00.60-P-1002LWG
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 Model 253
BA35.31-P-1001-02H Bolt, end cover to rear axle differential Stage 1 Nm 30 30
Stage 2 ∠° 45 45
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 Model 253
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 Model 253
BA35.31-P-1003-02H Drain screw to rear axle differential Nm 50 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 Model 253
BA35.31-P-1004-02H Bolt, heat sink to end cover Nm 35 35
REAR AXLE GEAR

Number Designation Model 205.086/087/286/287/386/387/486/487
BF35.31-P-1003-01U Filling capacity for rear axle differential with differential lock Liter 1, 2
Specification   BB00.40-P-0235-61A
REAR AXLE GEAR

Number Designation Model 253.388/389/988/989
BF35.31-P-1003-02B Filling capacity for rear axle differential with differential lock Liter 1, 2
Specification   BB00.40-P-0235-61A
Overview of specified transmission oils   -
Approved axle gear oils   -
Fig 1: Identifying Application Gun (112 589 00 25 00)
G11065567Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71