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Home >> Mercedes Benz >> 2019 >> GLC300 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 253 Chassis - 1 Of 2 >> Testing & Repair >> Adjust Front Passenger Door - AR72.10-P-0552LW

Adjust Front Passenger Door - AR72.10-P-0552LW

Model 205 

Model 213 

Model 253 

Model 293 

G12941034Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

G12941035Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
2 Remove screws (14) and remove lock striker (13).    
INSPECT Check     
3 Check adjustment of front passenger door (1). Model 205, 253, 293 AR60.00-P-0700-01LW
    Model 213 AR60.00-P-0700-01LWE
    IMPORTANT The contour of the front fender must align with the contour of the front passenger door (1) or project by a maximum of 1 mm.  
    Model 293 Front door cover to rear door cover BE60.00-P-1011-01OA
    Model 293 Front door to rear door BE60.00-P-1009-01OA
    Model 293 Front door to fender BE60.00-P-1008-01OA
    Model 205 Front door to fender BE60.00-P-1008-01BB
    Model 205.0/1/2 Front door to rear door BE60.00-P-1009-01BB
    Model 205.0/1/2 Front door cover to rear door cover BE60.00-P-1011-01BB
    Model 205.3/4 Longitudinal member panel to front door BE60.00-P-1030-01BB
    Model 205.3/4 Front door to sidewall BE60.00-P-1007-01BB
    Model 205.3/4 Front door window to rear side window BE60.00-P-1029-01BB
    Model 213 Front door to fender BE60.00-P-1007-01GA
    Model 213 Front door to rear door BE60.00-P-1008-01GA
    Model 213 Front door cover to rear door cover BE60.00-P-1010-01GA
    Model 253 Front door to fender *BE60.00-P-1006-01FA 
    Model 253 Front door to rear door *BE60.00-P-1007-01FA 
    Model 253 Front door cover to rear door cover *BE60.00-P-1009-01FA 
    SPECIAL TOOL Feeler gauge Fig 1
REMOVING Remove     
4 Remove glove compartment (6). When adjusting gap dimensions.  
    Model 205, 253, 293 AR68.10-P-1400LW
    Model 213 AR68.10-P-1402LWE
5 Remove door sill trim (7). When adjusting gap dimensions.  
    Model 205.0/1/2, 213, 253, 293 AR68.30-P-4100LW
    Model 205.3/4 AR68.30-P-4100CLW
6 Disconnect ground line from battery. When adjusting gap dimensions.  
    Model 205, 213, 253 AR54.10-P-0003LW
    Model 293 AR54.10-P-0003EQ
7 Unclip front passenger side A-pillar fuse box (F1/3) from A-pillar (8) (arrows) and set aside. When adjusting gap dimensions.
IMPORTANT Do not disconnect electric lines of front passenger side A-pillar fuse box (F1/3).
 
8 Remove upper insulation insert (9). When adjusting gap dimensions.
IMPORTANT The upper A-pillar insulation insert (9) is inserted into the A-pillar (8) before the nuts (5).
 
  Adjust     
9 Loosen nuts (4, 5) on A-pillar (8) one after the other, adjust front passenger door (1), and tighten corresponding nuts (4, 5) again. When adjusting gap dimensions.
NOTES
Do not loosen nuts (4, 5) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT Model 205.3/4
Three nuts (4) are installed.
IMPORTANT To loosen and tighten nuts (5) a socket wrench extension with a length of (a) ≥ 250 mm and a socket wrench joint are required in addition.
 
    Model 293 Front door cover to rear door cover BE60.00-P-1011-01OA
    Model 293 Front door to rear door BE60.00-P-1009-01OA
    Model 293 Front door to fender BE60.00-P-1008-01OA
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01W 
    Model 205 Front door to fender BE60.00-P-1008-01BB
    Model 205.0/1/2 Front door to rear door BE60.00-P-1009-01BB
    Model 205.0/1/2 Front door cover to rear door cover BE60.00-P-1011-01BB
    Model 205.3/4 Longitudinal member panel to front door BE60.00-P-1030-01BB
    Model 205.3/4 Front door to sidewall BE60.00-P-1007-01BB
    Model 205.3/4 Front door window to rear side window BE60.00-P-1029-01BB
    Model 213 Front door to fender BE60.00-P-1007-01GA
    Model 213 Front door to rear door BE60.00-P-1008-01GA
    Model 213 Front door cover to rear door cover BE60.00-P-1010-01GA
    Model 253 Front door to fender *BE60.00-P-1006-01FA 
    Model 253 Front door to rear door *BE60.00-P-1007-01FA 
    Model 253 Front door cover to rear door cover *BE60.00-P-1009-01FA 
    SPECIAL TOOL Feeler gauge Fig 1
10 Loosen screws (11, 12) on front passenger door (1) one after the other, adjust transition to front fender, and tighten corresponding screws (11, 12) again.
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
When adjusting transition to front fender.
NOTES
Do not loosen bolts (11, 12) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT The contour of the front fender must align with the contour of the front passenger door (1) or project by a maximum of 1 mm.
IMPORTANT To tighten the screws (11, 12), use a torque wrench (15) in combination with a bent bit holder (16).
AH00.00-P-0015-01CW
    TORQUE SPECIFICATION Screw/bolt, hinge to front door *BA72.10-P-1001-01W 
11 Position lock striker (13) on B-pillar and screw in screws (14) up to stop. IMPORTANT It must still be possible to adjust lock striker (13).  
12 Align lock striker (13) by carefully closing front passenger door (1). IMPORTANT Model 205.0/1/2, 213, 253, 293
The contour of the front passenger door (1) must align with the contour of the rear door or project by a maximum of 1 mm.
IMPORTANT Model 205.3/4
The contour of the front passenger door (1) must align with the contour of the side wall or project by a maximum of 1 mm.
 
13 Tighten screws (14) of lock striker (13) on B-pillar. TORQUE SPECIFICATION Bolt, lock striker to B-pillar *BA72.10-P-1004-01W 
INSTALLING Install     
14 Repair paint damage on bolt heads of screws (11, 12). If the transition to the front fender is adjusted.  
15 Protect front passenger door (1) and A-pillar (8) in area of both hinges (2, 3) against corrosion. Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
16 Install upper insulation insert (9). If gap dimensions have been adjusted.  
17 Clip right A-pillar fuse box (F1/3) into A-pillar (8). If gap dimensions have been adjusted.  
18 Install door sill trim (7). If gap dimensions have been adjusted.  
    Model 205.0/1/2, 213, 253, 293 AR68.30-P-4100LW
    Model 205.3/4 AR68.30-P-4100CLW
19 Install glove compartment (6). If gap dimensions have been adjusted.  
    Model 205, 253, 293 AR68.10-P-1400LW
    Model 213 AR68.10-P-1402LWE
20 Connect ground line to battery. If gap dimensions have been adjusted.  
    Model 205, 213, 253 AR54.10-P-0003LW
    Model 293 AR54.10-P-0003EQ
  Calibrate     
21 Calibrate right side camera with diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 293
with code 501 (360° camera)
AD00.00-P-2000-06FR
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 205, 213, 253
with code 501 (360° camera)
AD00.00-P-2000-04B
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1006-01FA Front door to fender Dimension "G" mm 3, 5 (+1/-0, 5) 3, 5 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1007-01BB Front door to sidewall Dimension "H1" mm 3, 5 (+ 0, 5) 3, 5 (±0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1007-01FA Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1007-01GA Front door to fender Dimension "G" mm 3, 6 (±0, 5) 3, 6 (±0, 5)
For picture, see   AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1008-01BB Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1008-01BB Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1008-01GA Front door to rear door Dimension "H" mm 3, 9 (±0, 5) 3, 9 (±0, 5)
For picture, see   AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1008-01OA Front door to fender Dimension "E" mm 4 (±0, 5)
-   -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1009-01BB Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1009-01FA Front door cover to rear door cover Dimension "J" mm 4, 0 (+1/-0, 5) 4, 0 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1009-01OA Front door to rear door Dimension "F" mm 4 (±0, 5)
-   -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1010-01GA Front door cover to rear door cover Dimension "J" mm 4, 3 (±0, 75) 4, 3 (±0, 75)
For picture, see   AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1011-01BB Front door cover to rear door cover Dimension "J" mm 4 (+1) 4 (+1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1011-01OA Front door cover to rear door cover Dimension "H" mm 4 (-0, 5+1)
-   -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1029-01BB Front door window to rear side window Dimension "J1" mm 11 (±1) 12 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1030-01BB Longitudinal member panel to front door Dimension "G1" mm 5, 5 (±1) 5, 5 (±1)
For picture, see   AR60.00-P-0700-01LW AR60.00-P-0700-01LW
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1001-01W Screw/bolt, hinge to front door Nm 34 34
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1001-01W Screw/bolt, hinge to front door Nm 34 34
FRONT DOOR

Number Designation Model 293
BA72.10-P-1001-01W Screw/bolt, hinge to front door Nm 34
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34 34
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34 34
FRONT DOOR

Number Designation Model 293
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1004-01W Bolt, lock striker to B-pillar Nm 24 24
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1004-01W Bolt, lock striker to B-pillar Nm 24 24
FRONT DOOR

Number Designation Model 293
BA72.10-P-1004-01W Bolt, lock striker to B-pillar Nm 24
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129185Courtesy of MERCEDES-BENZ USA