Adjust Front Passenger Door - AR72.10-P-0552LW
Model 205
Model 213
Model 253
Model 293
Shown on model 205.0
Shown on model 205.0
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Switch off ignition and store transmitter key outside of transmission range (min. 2 m). | ||
| 2 | Remove screws (14) and remove lock striker (13). | ||
| Check | |||
| 3 | Check adjustment of front passenger door (1). | Model 205, 253, 293 | AR60.00-P-0700-01LW |
| Model 213 | AR60.00-P-0700-01LWE | ||
| Model 293 Front door cover to rear door cover | BE60.00-P-1011-01OA | ||
| Model 293 Front door to rear door | BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | BE60.00-P-1008-01OA | ||
| Model 205 Front door to fender | BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | BE60.00-P-1011-01BB | ||
| Model 205.3/4 Longitudinal member panel to front door | BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 1 | |||
| Remove | |||
| 4 | Remove glove compartment (6). | When adjusting gap dimensions. | |
| Model 205, 253, 293 | AR68.10-P-1400LW | ||
| Model 213 | AR68.10-P-1402LWE | ||
| 5 | Remove door sill trim (7). | When adjusting gap dimensions. | |
| Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW | ||
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 6 | Disconnect ground line from battery. | When adjusting gap dimensions. | |
| Model 205, 213, 253 | AR54.10-P-0003LW | ||
| Model 293 | AR54.10-P-0003EQ | ||
| 7 | Unclip front passenger side A-pillar fuse box (F1/3) from A-pillar (8) (arrows) and set aside. | When adjusting gap dimensions. |
|
| 8 | Remove upper insulation insert (9). | When adjusting gap dimensions. |
|
| Adjust | |||
| 9 | Loosen nuts (4, 5) on A-pillar (8) one after the other, adjust front passenger door (1), and tighten corresponding nuts (4, 5) again. | When adjusting gap dimensions. Do not loosen nuts (4, 5) simultaneously. If the front passenger door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. Three nuts (4) are installed. |
|
| Model 293 Front door cover to rear door cover | BE60.00-P-1011-01OA | ||
| Model 293 Front door to rear door | BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | BE60.00-P-1008-01OA | ||
| *BA72.10-P-1002-01W | |||
| Model 205 Front door to fender | BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | BE60.00-P-1011-01BB | ||
| Model 205.3/4 Longitudinal member panel to front door | BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 1 | |||
| 10 | Loosen screws (11, 12) on front passenger door (1) one after the other, adjust transition to front fender, and tighten corresponding screws (11, 12) again. Note on calculation of tightening torque when using insertion or socket tools with various effective lengths |
When adjusting transition to front fender. Do not loosen bolts (11, 12) simultaneously. If the front passenger door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. |
AH00.00-P-0015-01CW |
| *BA72.10-P-1001-01W | |||
| 11 | Position lock striker (13) on B-pillar and screw in screws (14) up to stop. | ||
| 12 | Align lock striker (13) by carefully closing front passenger door (1). | The contour of the front passenger door (1) must align with the contour of the rear door or project by a maximum of 1 mm. The contour of the front passenger door (1) must align with the contour of the side wall or project by a maximum of 1 mm. |
|
| 13 | Tighten screws (14) of lock striker (13) on B-pillar. | *BA72.10-P-1004-01W | |
| Install | |||
| 14 | Repair paint damage on bolt heads of screws (11, 12). | If the transition to the front fender is adjusted. | |
| 15 | Protect front passenger door (1) and A-pillar (8) in area of both hinges (2, 3) against corrosion. | Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A |
| 16 | Install upper insulation insert (9). | If gap dimensions have been adjusted. | |
| 17 | Clip right A-pillar fuse box (F1/3) into A-pillar (8). | If gap dimensions have been adjusted. | |
| 18 | Install door sill trim (7). | If gap dimensions have been adjusted. | |
| Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW | ||
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 19 | Install glove compartment (6). | If gap dimensions have been adjusted. | |
| Model 205, 253, 293 | AR68.10-P-1400LW | ||
| Model 213 | AR68.10-P-1402LWE | ||
| 20 | Connect ground line to battery. | If gap dimensions have been adjusted. | |
| Model 205, 213, 253 | AR54.10-P-0003LW | ||
| Model 293 | AR54.10-P-0003EQ | ||
| Calibrate | |||
| 21 | Calibrate right side camera with diagnostic system. | ||
| Model 293 with code 501 (360° camera) |
AD00.00-P-2000-06FR | ||
| Model 205, 213, 253 with code 501 (360° camera) |
AD00.00-P-2000-04B |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01FA | Front door to fender | Dimension "G" | mm | 3, 5 (+1/-0, 5) | 3, 5 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01BB | Front door to sidewall | Dimension "H1" | mm | 3, 5 (+ 0, 5) | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01FA | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01GA | Front door to fender | Dimension "G" | mm | 3, 6 (±0, 5) | 3, 6 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01GA | Front door to rear door | Dimension "H" | mm | 3, 9 (±0, 5) | 3, 9 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01OA | Front door to fender | Dimension "E" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01BB | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01FA | Front door cover to rear door cover | Dimension "J" | mm | 4, 0 (+1/-0, 5) | 4, 0 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01OA | Front door to rear door | Dimension "F" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1010-01GA | Front door cover to rear door cover | Dimension "J" | mm | 4, 3 (±0, 75) | 4, 3 (±0, 75) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1011-01BB | Front door cover to rear door cover | Dimension "J" | mm | 4 (+1) | 4 (+1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01OA | Front door cover to rear door cover | Dimension "H" | mm | 4 (-0, 5+1) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1029-01BB | Front door window to rear side window | Dimension "J1" | mm | 11 (±1) | 12 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1030-01BB | Longitudinal member panel to front door | Dimension "G1" | mm | 5, 5 (±1) | 5, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax for engine compartment (400 ml spray can) | A 000 986 33 70 10 |