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Home >> Mercedes Benz >> 2019 >> CLS450 Base >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation - 257 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Oxygen Sensor Downstream Of Catalytic Converter - AR07.04-P-0085MSA

Remove/Install Oxygen Sensor Downstream Of Catalytic Converter - AR07.04-P-0085MSA

Engine 256.9 in model 213, 238, 257, 290 

Fig 1: Oxygen Sensor Downstream Of Catalytic Converter Components Location - Engine 256.9 In Model 257
G14548188WARNINGREMOVINGINSTALLINGINSTALLATION IMPORTANTTORQUE SPECIFICATIONINSTALLATION IMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLREFER TO SELF-DIAGNOSTIC SYSTEMSREFER TO SELF-DIAGNOSTIC SYSTEMSREFER TO SELF-DIAGNOSTIC SYSTEMSINSPECTWARNINGCourtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper engine cover. INSTALLATION IMPORTANT Installation: Only install upper engine cover after the leak test. AR01.10-P-2405MSA
2 Remove the heat shield above the exhaust gas turbocharger. TORQUE SPECIFICATION Nut, heat shield to exhaust gas turbocharger *BA09.40-P-1004-02MRT 
3 Unclip the electrical lines from the brackets (arrow A, B).    
4 Release and disconnect electrical connector (2).    
5 Remove the oxygen sensor downstream of the catalytic converter (G3/1) and seal the threaded hole in the catalytic converter using suitable stop plug. INSTALLATION IMPORTANT Coat the thread of the oxygen sensor downstream of the catalytic converter (G3/1) with heat-resistant lubricant.  
    TORQUE SPECIFICATION Oxygen sensor downstream of catalytic converter *BA14.00-P-1002-02C 
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
    SPECIAL TOOL Record plug Fig 4
    SPECIAL TOOL Socket Fig 2
6 Cover the tip of the oxygen sensor downstream of the catalytic converter (G3/1) with a protective cover. If the oxygen sensor downstream of the catalytic converter (G3/1) is reused.  
    SPECIAL TOOL Set of protective caps Fig 3
7 Install in the reverse order.    
8 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 256.9 in model 213 AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 256.9 in model 238 AD00.00-P-2000-06LWO
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 256.9 in model 257, 290 AD00.00-P-2000-06FR
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform an engine test run; check the engine for proper operation and the exhaust system for leaks.    
10 Install upper engine cover.   AR01.10-P-2405MSA
TURBOCHARGER

Number Designation Engine 256.9
BA09.40-P-1004-02MRT Nut, heat shield to exhaust gas turbocharger Nm 8
OXYGEN SENSOR

Number Designation Engine 256
BA14.00-P-1002-02C Oxygen sensor downstream of catalytic converter Nm 50
Fig 2: Identifying Socket (111 589 03 09 00)
G12094562Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Protective Caps (001 589 00 91 00)
G13668941Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51