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Home >> Mercedes Benz >> 2019 >> CLS450 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 257 Chassis >> Testing & Repair >> Inspect Cooling System For Leaks - AR20.00-P-1010MSA

Inspect Cooling System For Leaks - AR20.00-P-1010MSA

Engine 256 in model 213, 238, 257, 290 

G14548312Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVING Remove     
1 Remove cap (1)    
2 Check and correct coolant level FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
3 Install the tester cap (3) on the coolant expansion reservoir (2) SPECIAL TOOL Test cap Fig 1
4 Connect pressure pump (4) at tester cap (3) SPECIAL TOOL Pressure pump Fig 2
INSPECT Check     
5 Apply a test pressure to the engine cooling system for 2 minutes NOTES Do not exceed the specified test pressure.
Otherwise the engine cooling system will be damaged.
IMPORTANT There must not be any pressure loss within 2 min.
 
    Test pressure for pressure-testing the engine cooling system *BE20.30-P-1005-01A 
6 Check condition of all coolant carrying assembly parts connections and check the leaktightness In the event of pressure loss.
If a problem arises

Replace corresponding components.
 
INSTALLING Install     
7 Relieve test pressure over valve on pressure pump (4) SPECIAL TOOL Pressure pump Fig 2
8 Remove pressure pump (4) from tester cap (3    
9 Remove the tester cap (3) SPECIAL TOOL Test cap Fig 1
10 Check and correct coolant level FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
11 Attach the cap (1)    
RADIATOR OR EXPANSION RESERVOIR CAP

Number Designation 2-stage latch cover
BE20.30-P-1005-01A Test pressure for pressure-testing the Overpressure engine cooling system bar 1, 4
COOLANT MIXING RATIO

Number Designation All engines, except engine 178 in model 190.381
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water Up to -25°C % -
Up to -37°C % 50/50
As of -38°C % 55/45
Overview and specifications sheet BB00.40-P-0310-01A
References to sheet specification BB00.40-P-0310ZZ
Fig 1: Identifying Test Cap (210 589 00 91 00)
G09975406Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pressure Pump (124 589 24 21 00)
G09981974Courtesy of MERCEDES-BENZ USA