Remove/install outer rear wheel well - AR63.10-P-0665NKC

MODEL 117 

Shown on MODEL 117.3 

Fig 1: Outer Rear Wheel Well Remove/Install Components - Shown On Model 117.3

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on body repair		AH60.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove rear fender	Model 117.3	AR63.50-P-1400NKC
		Model 117.9	AR63.50-P-1400NKT
4	Remove outer rear wheel well (1) and wheel well reinforcement (2)		AR63.10-P-0660-01NKC
		Wheel reinforcement (2) is only installed on the left side of the vehicle. Commercially available tools Round wire brush Body power jig saw Weld-spot milling machine Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare outer rear wheel well (1) and wheel well reinforcement (2)		AR63.10-P-0670-05NKC
		Wheel reinforcement (2) is only installed on the left side of the vehicle. Commercially available tools Round wire brush Body power jig saw Weld-spot milling machine
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General note on use of 2-component acoustic filler foam following repairs		AH60.00-P-0033-01A
6	Install outer rear wheel well (1) and wheel well reinforcement (2)		AR63.10-P-0670-06NKC
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
		Wheel reinforcement (2) is only installed on the left side of the vehicle. Commercially available tools Round wire brush Manual temporary fastener, 6.35 mm Spot welder Wet and dry vacuum cleaner
		Gap dimension	*BE60.00-P-1011-01ZA
		Gap dimension	*BE60.00-P-1012-01ZA
		Gap dimension	*BE60.00-P-1015-01ZA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet 6.5X12.5	*BR00.45-Z-1012-13A
		Feeler gauge	Fig 2
		For measuring points of gap dimensions on body see: ↓ Gap dimensions on hoods, doors and lids
			AR60.00-P-0700-01NKC
7	Clean weld joints and sheet metal flange with round wire brush	Commercially available tools Round wire brush
8	Install rear fender	Model 117.3	AR63.50-P-1400NKC
		Model 117.9	AR63.50-P-1400NKT

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 117.3	Model 117.9
BE60.00-P-1011-01ZA	Gap dimension	Rear door to rear fender	Dimension "L"	mm	4, 0 (± 1, 0)	3, 8 (± 1, 0)
			For picture, see		AR60.00-P-0700-01NKC	AR60.00-P-0700-01NKC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 117.3	Model 117.9
BE60.00-P-1012-01ZA	Gap dimension	Taillamp to rear fender	Dimension "T"	mm	1, 5 (± 1, 0)	1, 5 (± 0, 7)
			For picture, see		AR60.00-P-0700-01NKC	AR60.00-P-0700-01NKC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 117.3	Model 117.9
BE60.00-P-1015-01ZA	Gap dimension	Trunk lid/liftgate to rear fender	Dimension "O1"	mm	4, 0 (±1, 0)	4, 0 (± 1, 0)
			For picture, see		AR60.00-P-0700-01NKC	AR60.00-P-0700-01NKC

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-13A	Blind rivet 6.5 X 12.5	A 004 990 16 97