Remove/install rear wall - AR64.10-P-5746NKC

MODEL 117.3 

Fig 1: Rear Wall Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blanket
3	Remove inner C-pillar side wall		AR63.10-P-0700NKC
4	Remove rear wall paneling		AR64.10-P-1100NKC
		Remove complete rear wall paneling to remove rear wall (1).
5	Separate rear wall (1)		AR64.10-P-5746-01NKC
		Commercially available devices/tools  Round wire brush Spot weld milling machine Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Prepare rear wall (1) for installation		AR64.10-P-5746-02NKC
		Commercially available devices/tools  Round wire brush Spot weld milling machine
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
7	Install rear wall (1)		AR64.10-P-5746-03NKC
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Spot welder
8	Clean weld joints and sheet metal flange with round wire brush	Commercially available devices/tools  Round wire brush
9	Completely install rear wall paneling		AR64.10-P-1100NKC
10	Install inner C-pillar side wall		AR63.10-P-0700NKC

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 3442