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Replace integral carrier - AR62.30-P-0010NKB

MODEL 117, 156, 176, 242, 246 

Fig 1: Frame-Type Integral Support
G10251245Courtesy of MERCEDES-BENZ USA
Fig 2: Integral Carrier Components
G10251246Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not  carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
IMPORTANT Note on high-voltage on-board electrical system   AH54.00-P-0010-01A
IMPORTANT Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT General information on body repair   AH60.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove all detachable parts in repair area    
2 Secure vehicle on vehicle lift   AR00.60-P-0100CW
3 Unscrew bolts (4.1, 4.2)    
4 Unscrew bolts (3.1, 3.2) and remove connecting struts (2) TORQUE SPECIFICATION Bolt, connecting carrier to front axle carrier BA62.30-P-1004-04D 
5 Position transmission jack with support fixture on integral carrier (1) IMPORTANT Use part 246 589 00 62 03 from SPECIAL TOOL support fixture.  
SPECIAL TOOL Support fixture Fig 3
6 Unscrew bolts (1.1, 1.2, 2.1 and 2.2) from integral carrier (1) INSTALLATION IMPORTANT First position all bolts (1.1, 1.2, 2.1 and 2.2), then tighten.  
TORQUE SPECIFICATION Bolt, front-axle carrier to body *BA33.10-P-1001-01G 
7 Lower integral carrier (1) with transmission jack    
INSPECT Check     
8 Check frame-type integral support (1) for damage    
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system   WS60.00-P-0023K
IMPORTANT Observe set-up plans provided.
IMPORTANT Replace if necessary.		  
9 Install in the reverse order    
10 Apply wax preservation to connections on body Cavity preservation, solvent-free (1 l container) *BR00.45-Z-1003-05A 
FRONT AXLE CARRIER

Number Designation Model 156 Model 242
BA33.10-P-1001-01G Bolt, front-axle carrier to body M10 Nm 60 60
M12 Nm 100 100
FRONT AXLE CARRIER

Number Designation Model 117, 176, 246
BA33.10-P-1001-01G Bolt, front-axle carrier to body M10 Nm 60
M12 Nm 100
RADIATOR SUPPORT

Number Designation Model 117, 176, 246 Model 156
BA62.30-P-1004-04D Bolt, connecting carrier to front axle carrier Nm 16 16
RADIATOR SUPPORT

Number Designation Model 242
BA62.30-P-1004-04D Bolt, connecting carrier to front axle carrier Nm 16
Fig 3: Support Fixture (246 589 00 62 00)
G10250075Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
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