Remove/install hinge of front door - AR72.10-P-2662NKC

MODEL 117, 156, 176, 242, 246 

Shown on model 117 

Fig 1: Front Door Hinge Remove/Install Components - Shown On Model 117 (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Front Door Hinge Remove/Install Components - Shown On Model 117 (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Remove, install lower hinge
1	Mark installation position of bottom A-pillar hinge leaf (2.1) and bottom door hinge leaf (2.2)
2	Support front door with suitable tool and fix in place	Support front door and fix in place. Otherwise the front door can be damaged.
3	Remove cap (10) from bolt (11) on lower hinge leaf connection	Mounting wedge	Figure
4	Unscrew bolts from lower hinge leaf connection (11)	Model 156, 176, 242, 246 Bolt to door hinge shaft	*BA72.10-P-1001-01L
		Model 117 Screw/bolt to door hinge leaf connection	*BA72.10-P-1003-01U
5	Unscrew bolts (4) and remove lower A-pillar hinge shim (2.1)	Model 156, 176, 242, 246 Bolt, hinge to body	*BA72.10-P-1003-01L
		Model 117 Screw/bolt, door hinge to A-pillar	*BA72.10-P-1002-01U
6	Check lower hinge shim (12), replace if required
7	Unscrew bolts (5) and remove bottom door hinge leaf (2.2)	Model 156, 176, 242, 246 Bolt, hinge to front door	*BA72.10-P-1002-01L
		Model 117 Screw/bolt, door hinge to front door	*BA72.10-P-1001-01U
8	Install lower hinge in reverse order
	Remove, install upper hinge
9	Mark installation position of top A-pillar hinge leaf (1.1) and top door hinge leaf (1.2)
10	Support front door with suitable tool and fix in place	Support front door and fix in place. Otherwise the front door can be damaged.
11	Remove cap (9) from bolt (8) on upper hinge leaf connection	Mounting wedge	Figure
12	Unscrew bolt (8) from upper hinge leaf connection	Model 156, 176, 242, 246 Bolt to door hinge shaft	*BA72.10-P-1001-01L
		Model 117 Screw/bolt to door hinge leaf connection	*BA72.10-P-1003-01U
13	Unscrew bolts (3) and remove upper A-pillar hinge leaf (1.1)	Model 156, 176, 242, 246 Bolt, hinge to body	*BA72.10-P-1003-01L
		Model 117 Screw/bolt, door hinge to A-pillar	*BA72.10-P-1002-01U
14	Check upper hinge shim (7), replace if required
15	Unscrew bolts (6) and remove top door hinge leaf (1.2)	Model 156, 176, 242, 246 Bolt, hinge to front door	*BA72.10-P-1002-01L
		Model 117 Screw/bolt, door hinge to front door	*BA72.10-P-1001-01U
16	Install upper hinge in reverse order
	Check
17	Check gap dimensions on front door, adjust front door if necessary	Model 117	AR72.10-P-0550NKC
		Model 156, 176, 242, 246	AR72.10-P-0550NKB

FRONT DOOR

Number	Designation		Model 156	Model 242
BA72.10-P-1001-01L	Bolt to door hinge shaft	Nm	32	32

FRONT DOOR

Number	Designation		Model 176, 246
BA72.10-P-1001-01L	Bolt to door hinge shaft	Nm	32

FRONT DOOR

Number	Designation		Model 117
BA72.10-P-1001-01U	Screw/bolt, door hinge to front door	Nm	35

FRONT DOOR

Number	Designation		Model 156	Model 242
BA72.10-P-1002-01L	Bolt, hinge to front door	Nm	35	35

FRONT DOOR

Number	Designation		Model 176, 246
BA72.10-P-1002-01L	Bolt, hinge to front door	Nm	35

FRONT DOOR

Number	Designation		Model 117
BA72.10-P-1002-01U	Screw/bolt, door hinge to A-pillar	Nm	35

FRONT DOOR

Number	Designation		Model 156	Model 242
BA72.10-P-1003-01L	Bolt, hinge to body	Nm	35	35

FRONT DOOR

Number	Designation		Model 176, 246
BA72.10-P-1003-01L	Bolt, hinge to body	Nm	35

FRONT DOOR

Number	Designation		Model 117
BA72.10-P-1003-01U	Screw/bolt to door hinge leaf connection	Nm	32

Fig 3: Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA