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Home >> Mercedes Benz >> 2019 >> C300 4Matic, 2D Convertible >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension - 205 Chassis >> Testing & Repair >> Remove/Install Torsion Bar Of Stabilizer Linkage On Rear Axle - AR32.20-P-3405LWI

Remove/Install Torsion Bar Of Stabilizer Linkage On Rear Axle - AR32.20-P-3405LWI

Model 205 

Fig 1: Torsion Bar Of Stabilizer Linkage On Rear Axle Components Location - Model 205; Shown On Model 205.386
G14181083Courtesy of MERCEDES-BENZ USA

Shown on model 205.386 

DANGER Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
NOTES Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
IMPORTANT Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
IMPORTANT Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Remove rear shock absorber   AR32.25-P-0110LW 
2 Remove torsion bar linkage (1) from torsion bar (2) INSTALLATION IMPORTANT Replace bolts.
IMPORTANT Model 205 (except 205.086/087/286/287/386/387/486/487) Installation:  Lock bolts with Loctite 243.
 
Thread locking agent, Loctite 243 (10 ml) *BR00.45-Z-1133-02A 
TORQUE SPECIFICATION Bolt, torsion bar linkage to torsion bar *BA32.20-P-1001-04S 
SPECIAL TOOL Socket wrench Fig 2
SPECIAL TOOL Set of Torx wrench Fig 3
3.1 Detach torsion bar linkage (1) from wheel carrier (3) and remove Model 205.086/087/286/287/386/387/486/487  
TORQUE SPECIFICATION Bolt, torsion bar linkage to wheel carrier *BA32.20-P-1004-04S 
3.2 Detach torsion bar linkage (1) from spring link and remove Model 205 (except 205.086/087/286/287/386/387/486/487)  
TORQUE SPECIFICATION Nut, torsion bar linkage to spring control arm *BA32.20-P-1003-04S 
4 Clean inside thread of torsion bar linkage (1) using a tap M10 Model 205 (except 205.086/087/286/287/386/387/486/487)
When reinstalling torsion bar linkage (1).
 
INSPECT Check     
5 Check stabilizer linkage (1) for damage and wear If there are problems

Replace torsion bar linkage (1).
 
6 Install in the reverse order    
REAR AXLE TORSION BAR

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 489 (AIRMATIC)
Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 489 (AIRMATIC)
BA32.20-P-1001-04S Bolt, torsion bar linkage to torsion bar Stage 1 Nm 63 63
Stage 2 ∠° - -
REAR AXLE TORSION BAR

Number Designation Model 205.086/087/286/28 7/386/387/486/487
BA32.20-P-1001-04S Bolt, torsion bar linkage to torsion bar Stage 1 Nm 30
Stage 2 ∠° 90
REAR AXLE TORSION BAR

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 489 (AIRMATIC)
Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 489 (AIRMATIC)
BA32.20-P-1003-04S Nut, torsion bar linkage to spring control arm Stage 1 Nm 20 35
Stage 2 ∠° 180 120
REAR AXLE TORSION BAR

Number Designation Model 205.086/087/286/28 7/386/387/486/487
BA32.20-P-1004-04S Bolt, torsion bar linkage to wheel carrier Nm 50
Fig 2: Identifying Socket Wrench (205 589 00 09 00)
G12817675Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Torx Wrench (211 589 02 09 00)
G12817676Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1133-02A Thread locking agent, Loctite 243 (10 ml) A 613 989 09 71 09