Remove/Install Complete Rear Axle - AR35.10-P-0010LW
Model 205
MODIFICATION NOTES
| 03.12.2018 | If necessary, apply cavity preservation to rear axle carrier, added. | Operation step 26 |
Shown on MODEL 205 with ENGINE 651
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on handling, transport and storage of composite brake disks | AH42.10-P-9406-12LF | ||
| Notes on handling, transport and storage of ceramic brake disks | AH42.10-P-9406-13A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Notes on AIRmatic | Model 205 with code 489 (AIRMATIC) | AH32.22-P-1000-02LW | |
| Remove/install | |||
| 1 | Shift transmission into position N or neutral. | ||
| 2 | Secure vehicle on vehicle lift. | AR00.60-P-0100CW | |
| 3 | Vent pressure in AIRMATIC system using vehicle diagnosis system. | Model 205 with code 489 (AIRMATIC) | |
| AD00.00-P-2000-04B | |||
| 4 | Perform power disconnect of high-voltage onboard electrical system. | Model 205.012/013/047/053/054/147/212/213/247/253 | AR54.10-P-1150LW |
| 5 | Remove rear wheels. | AR40.10-P-1102A | |
| 6 | Remove longitudinal member panels. | Model 205.4 | AR88.80-P-6000LW |
| 7 | Release left and right underfloor paneling in area of stop plates (6). | AR61.30-P-1001LW | |
| 8 | Remove trim (1). | If installed. | |
| 9 | Remove diagonal struts. | Model 205.4 | |
| *BA61.10-P-1008-01L | |||
| 10 | Remove rear muffler. | Model 205 | |
| Model 205 with engine 264 | AR49.10-P-4952MRI | ||
| Model 205 with engine 654 | AR49.10-P-4952OLI | ||
| Model 205 with engine 177 | AR49.10-P-4952MNA | ||
| Model 205 with engine 274.9, 276 | AR49.10-P-4952LW | ||
| Model 205 with engine 626 | AR49.10-P-4952ORB | ||
| Model 205 with engine 651 | AR49.10-P-7100LWB | ||
| 11 | Remove propeller shaft from rear axle differential, swivel to one side and fix in place on vehicle. | AR41.10-P-0050LW | |
| 12 | Remove brake caliper with connected brake hoses and hang to one side free of tension. | AR42.10-P-0080LW | |
| 13 | Remove rear shock absorbers. | AR32.25-P-0110LW | |
| 14 | Remove bolts (3) from rpm sensors. | *BA42.30-P-1001-02K | |
| 15 | Remove right and left screws (2). | ||
| 16 | Remove brackets (4) at right and left with rpm sensors and electric lines, let them hang down at one side and fix in place. | ||
| 17.1 | Remove rear axle springs. | Model 205 except code 489 (AIRMATIC) | AR32.20-P-0230LW |
| 17.2 | Remove air suspension bellows. | Model 205 with code 489 (AIRMATIC) | AR32.22-P-1500LW |
| 18 | Unclip electric lines from holders for level sensors. | If installed. | |
| 19 | Disconnect electrical connectors from level sensors and hang electric lines to one side. | If installed. | |
| 20 | Remove screws (5) from stop plates (6). | *BA35.10-P-1003-01H | |
| 21 | Position lifting platform with support (10) onto rear axle (9) and secure with tensioning strap. | ||
| 000 588 03 62 00 Lifting platform | WS01.00-P-0091A | ||
| 22 | Unscrew screws (7) of front elastomer bearings and remove stop plates (6). | Do not use an impact wrench. Otherwise, the threads will be damaged. |
|
| *BA35.10-P-1001-01H | |||
| 23 | Remove screws (8) of rear elastomer bearings. | Do not use an impact wrench. Otherwise, the threads will be damaged. |
|
| *BA35.10-P-1002-01H | |||
| 24 | Lower rear axle (9) until the electrical connector of the electronic locking differential is accessible. | Model 205.386/387/486/487 | |
| 25 | Disconnect electrical connector of electronic locking differential. | Model 205.386/387/486/487 | |
| 26 | Lower rear axle (9). | If not, ↓ Perform cavity preservation. |
AR35.10-P-0010-03A |
| 000 588 01 72 00 Sealing and corrosion protection gun | WS97.00-N-0002B | ||
| Cavity preservation (free of solvents), 1 liter | *BR00.45-Z-1003-05A | ||
| 27 | Install in the reverse order | ||
| Measure | |||
| 28 | Perform chassis alignment. | AR40.20-P-0200LW |
REAR AXLE CARRIER
| Number | Designation | Model 205 | ||
|---|---|---|---|---|
| BA35.10-P-1001-01H | Self-locking bolt securing front decoupling element of rear axle carrier to frame floor assembly | Stage 1 | Nm | 100 |
| Stage 2: Loosen | ∠° | 180 | ||
| Stage 3 | Nm | 100 | ||
| Stage 4 | ∠° | 90 | ||
REAR AXLE CARRIER
| Number | Designation | Model 205 | ||
|---|---|---|---|---|
| BA35.10-P-1002-01H | Self-locking bolt securing rear decoupling element of rear axle carrier to frame floor assembly | Stage 1 | Nm | 100 |
| Stage 2: Loosen | ∠° | 180 | ||
| Stage 3 | Nm | 100 | ||
| Stage 4 | ∠° | 90 | ||
REAR AXLE CARRIER
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA35.10-P-1003-01H | Bolt, stop plate to body | Nm | 35 |
REAR AXLE RPM SENSOR
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA42.30-P-1001-02K | Bolt, rpm sensor to wheel carrier | Nm | 8 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA61.10-P-1008-01L | Bolt, rear diagonal strut to spare wheel well/body | Nm | 70 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |