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Home >> Mercedes Benz >> 2019 >> C300 4Matic, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 361 (Detachable Body Components - 253 Chassis) >> Retrofitting & Conversion >> Retrofit Front Illuminated Mercedes Star Wiring Harness - AZ88.40-P-0010-01LWG

Retrofit Front Illuminated Mercedes Star Wiring Harness - AZ88.40-P-0010-01LWG

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Model 253 

GROUND POINTS

Number Designation Model 253 (except 253.99) Model 253.99
BA00.19-P-1016-01E Left front footwell ground point W15/5 Nm 10 10
GROUND POINTS

Number Designation Model 253 (except 253.99) Model 253.99
BA00.19-P-1017-01E Left front footwell ground point (CAN) W15/6 Nm 10 10
Fig 1: Identifying New Passenger Car Wiring Harness Repair Kit (220 589 04 99 00)
G13743246Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G12618300Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1085-01A Butyl cord Terostat 81 Ø 6 mm A 004 989 61 20

Connection scheme 

G14471941Courtesy of MERCEDES-BENZ USA

Routing diagram 

G14471942Courtesy of MERCEDES-BENZ USA
  1. Place illuminated Mercedes star wiring harness (2) into driver footwell.

    IMPORTANT Route black wiring harness (sw) of illuminated Mercedes star wiring harness (2) into engine compartment later.

  2. Connect black, 18-pin coupling (2.3) on wiring harness for illuminated Mercedes star (2) to illuminated Mercedes star control unit (3) and lock.
  3. Route brown line (br) from illuminated Mercedes star control unit (3) to left front footwell ground point (CAN) (W15/6) and fasten with cable tie.

    IMPORTANT A maximum of 5 ground connections can be connected, otherwise the left front footwell ground point (W15/5) is to be used as an alternative.

  4. Connect brown line (br) on illuminated Mercedes star wiring harness (2) to left front footwell ground point (CAN) (W15/6) TORQUE SPECIFICATION or left front footwell ground point (W15/5) TORQUE SPECIFICATION
  5. Route twisted brown line (br) and brown/red line (br/rt) on illuminated Mercedes star wiring harness (2) from illuminated Mercedes star control unit (3) to electrical connector for left interior CAN potential distributor (CAN B) (X30/32) and fasten with cable tie.
  6. Remove black 2-pin coupling from left interior CAN potential distributor electrical connector (CAN B) (X30/32).

    If no slot is free.

  7. Remove twisted brown/red line (br/rt) and brown line from previously removed 2-pin coupling.

    If no slot is free.

    IMPORTANT The tool required for this is available in the SPECIAL TOOL Basic wiring harness repair kit or the SPECIAL TOOL Supplemental wiring harness repair kit for passenger cars.

  8. Install previously removed twisted brown/red line and brown line to black 2-pin coupling included in parts kit.

    If no slot is free.

    IMPORTANTContact cavity assignment: 

    Chamber 1 = brown/red line

    Contact cavity 2 = Brown line

    G12825128Courtesy of MERCEDES-BENZ USA
  9. Connect black 2-pin connector to Y tieout from twisted brown line (br) and brown/red line (br/rt) in 2-pin connector attached to wiring harness for illuminated Mercedes star (2).

    If no slot is free.

  10. Connect black, 2-pin connector (2.5) on illuminated Mercedes star wiring harness (2) to free slot on electrical connector for left interior CAN potential distributor (CAN B) (X30/32).
  11. Detach left fuse and relay module (K40/6).
  12. Route red line (RD) to the left fuse and relay module (K40/6) and fix in place with cable ties.
  13. Connect red line (rt) in slot 5 to left front fuse and relay module (K40/6).

    IMPORTANT Slot 5 is labeled.

    G12825129Courtesy of MERCEDES-BENZ USA
  14. Fasten left fuse and relay module (K40/6).
  15. Insert fuse with a fuse rating of 5 A into fuse holder (arrow).
    G12825130Courtesy of MERCEDES-BENZ USA
  16. Punch grommet (4) with suitable tool.
  17. Route black wiring harness (BL) from driver footwell into engine compartment.

    IMPORTANT Use a pull-through device.

  18. Route black wiring harness (bl) from grommet (4) along hood release cable to installation location of illuminated Mercedes star and fasten with cable tie.
  19. Seal grommet (4) with Butyl cord.
  20. Install black wiring harness (BL) in 2-pin connector housing (2.4).

    IMPORTANTContact cavity assignment: 

    Chamber 1 = white line tieout (ws)

    Chamber 2 = black line tieout (sw)

    When installing illuminated Mercedes star connect black connector with black, 2-pin connector.

    Ensure that contact springs arrest securely.

    G12825131Courtesy of MERCEDES-BENZ USA