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Remove/Install Electric Expansion Valve - AR83.30-P-5522LW

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Model 205.013/053/054/213/253 

Model 253.311/353/354/911/953/954 

Fig 1: Electric Expansion Valve Components Location - Model 253.953
G14474451Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Discharge air conditioning system.   AR83.30-P-1760LW 
2 Remove front left wheel and tire assembly.   AR40.10-P-1102A
3 Remove front section of left front fender liner. INSTALLATION IMPORTANT Only install front section of left front fender liner after leak test. AR88.10-P-1300LW
4 Release and disconnect electrical connection (3).    
5 Remove refrigerant lines (4, 5) from electric expansion valve (1) and seal openings with suitable stop plugs.    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) INSTALLATION IMPORTANT Install new seal and wet with compressor oil. BB00.40-P-0362-01A
    TORQUE SPECIFICATION Nut, refrigerant line to expansion valve *BA83.30-P-1003-01Q 
    SPECIAL TOOL Assembly tool Fig 2
    SPECIAL TOOL Record plug Fig 3
6 Remove electric expansion valve (1) from evaporator (2) and seal openings with suitable stop plugs.    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) INSTALLATION IMPORTANT Install new seal and wet with compressor oil. BB00.40-P-0362-01A
    TORQUE SPECIFICATION Bolt, expansion valve to retaining plate *BA83.30-P-1005-01Q 
    SPECIAL TOOL Assembly tool Fig 2
    SPECIAL TOOL Record plug Fig 3
7 Install in the reverse order.    
AIR CONDITIONING

Number Designation Model 205 Model 253
BA83.30-P-1003-01Q Nut, refrigerant line to expansion valve Nm 12 12
AIR CONDITIONING

Number Designation Model 205 Model 253
BA83.30-P-1005-01Q Bolt, expansion valve to retaining plate Nm 7 7
Fig 2: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA