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Remove/Install Coolant Thermostat - AR20.10-P-2461MRI

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Engine 264 in model 205, 253 

Fig 1: Coolant Thermostat Components Location - Engine 264 In Model 253
G14470836Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open Cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove air intake pipe.   AR09.10-P-8131MRI
2 Drain off coolant.   AR20.00-P-1142MRI 
3 Release electrical connector (1) and disconnect.    
4 Remove screw (2) and remove bracket (3) from coolant thermostat (9). TORQUE SPECIFICATION Screw, coolant hose clamp to coolant thermostat *BA20.10-P-1005-01CA 
5 Remove coolant hoses (6, 7) from coolant thermostat (9), place to one side and seal.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Record plug Fig 3
6 Remove coolant hoses (4, 5) from coolant thermostat (9), place to one side and seal. SPECIAL TOOL Record plug Fig 3
    SPECIAL TOOL Hose clamp pliers Fig 2
7 Remove screws (8). TORQUE SPECIFICATION Bolt, coolant thermostat to coolant pump *BA20.10-P-1003-01CA 
8 Detach coolant thermostat (9) from coolant pump and remove. INSTALLATION IMPORTANT Replace sealing ring.  
9 Install in the reverse order.    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 264
BA20.10-P-1003-01CA Bolt, coolant thermostat to coolant pump Nm 9
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 264
BA20.10-P-1005-01CA Screw, coolant hose clamp to coolant thermostat M6 Nm 8
Fig 2: Identifying Hose Clamp Pliers (454 589 00 37 00)
G12939525Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA