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Remove/Install Coolant Thermostat - AR20.10-P-2460MRA

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Engine 274.9 in model 205 

Engine 274.9 in model 253 

MODIFICATION NOTES

06.04.2020 Remove screw (12). Operation step 6.  
06.04.2020 Remove bracket (11). Operation step 8.  
Fig 1: Coolant Thermostat Components Location - Engine 274.9 In Model 253 (Shown In Model 205)
G14546737Courtesy of MERCEDES-BENZ USA

Shown on engine 274.9 in model 205 with code 920 (Gasoline direct injection with stratified charge) 

G14546738Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open Cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove charge-air distributor.   AR09.41-P-8683MRA
    INSTALLATION IMPORTANT : Only install upper engine cover after the leak test.  
2 Drain off coolant.   AR20.00-P-1142LW 
    INSTALLATION IMPORTANT : Only install front and center lower engine compartment lining after leak test.  
3 Remove coolant hose (1) from coolant thermostat (5). SPECIAL TOOL Hose clamp pliers Fig 3
4 Remove coolant hose (2) from coolant thermostat (5) and seal openings with protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective covers Fig 2
5 Remove screw/bolts (3). TORQUE SPECIFICATION Screw, coolant line to coolant pipe/cylinder head/crankcase/coolant thermostat/coolant hose/timing case *BA20.10-P-1008-01AC 
6 Remove screw (12).    
7 Remove bolts (8) and place bleed line (10) to one side. TORQUE SPECIFICATION M6 X 1 *BA00.10-P-1002-04A 
8 Remove bolts (9) and remove bracket (11).    
9 Release and disconnect electrical connector of coolant thermostat heating element (R48).    
10 Remove coolant hose (4) from coolant thermostat (5) and seal openings with protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective covers Fig 2
11 Remove coolant hose (7) from coolant thermostat (5) and seal openings with protective covers. Engine 274.9 in model 205 with code 920 (Direct fuel injection with stratified charging)  
    SPECIAL TOOL Set of protective covers Fig 2
    SPECIAL TOOL Hose clamp pliers Fig 3
12 Remove screws (5s). TORQUE SPECIFICATION Bolt, coolant thermostat to crankcase/cylinder head *BA20.10-P-1006-01AC 
13 Remove coolant thermostat (5) from crankcase. INSTALLATION IMPORTANT : Replace sealing ring.  
14 Remove coolant hose (6) from coolant thermostat (5), seal all openings with protective covers and remove coolant thermostat (5). SPECIAL TOOL Set of protective covers Fig 2
    SPECIAL TOOL Hose clamp pliers Fig 3
15 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Carry out engine test run and check engine for proper operation and leak tightness.    
17 Install the front and lower center engine compartment lining.   AR61.20-P-1105LW
18 Install upper engine cover.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6 X 1 Nm 9 13
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 274
BA20.10-P-1006-01AC Bolt, coolant thermostat to crankcase/cylinder head Nm 9
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 274
BA20.10-P-1008-01AC Screw, coolant line to coolant pipe/cylinder head/crankcase/coolant thermostat/coolant hose/timing case M6 Nm 9
Fig 2: Identifying Set Of Protective Covers (001 589 01 91 00)
G07742161Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hose Clamp Pliers (003 589 03 37 00)
G11065550Courtesy of MERCEDES-BENZ USA