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Remove Oil From Cooling And Heating System - AR20.00-P-1250OLD

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Engine 274.9 in model 205, 253 

Engine 651 in model 205, 253 

MODIFICATION NOTES

22.06.2016 Cooling system ENGINE 274 in MODEL 253 (except 253.354/954) BF20.00-P-1001-02CA
22.06.2016 Cooling system Engine 274 in model 253.954 BF20.00-P-1001-02CA
04.04.2019 Cooling system Engine 274 in model 253.353/354/953/954 BF20.00-P-1001-02CA

Shown on engine 651 

G14546732Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open Cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.		 AS20.00-Z-0001-01A 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
CLEAN Clean     
1 Drain coolant at radiator (1)   AR20.00-P-1142LW 
2 Switch on ignition    
3 Set heating to maximum capacity    
4 Fill Cooling and heating system with rinsing solution IMPORTANT The mixing ratio of the rinsing solution must be 5 % (10 l water, 0.5 l cleaner). AR20.00-P-1142-04A 
    FLUID SPECIFICATION Engine 651 in model 205 (except 205.012/212)
Engine 651 in model 205.012/212
Engine 651 in model 253 Cooling system		 *BF20.00-P-1001-02AA 
    FLUID SPECIFICATION Engine 274 in model 205.040/042/043/044/045/048/049/140/142/143/145/148/240/242/243/244/245/248/340/342/343/345/348/349/440/442/443/445/448/449
Engine 274 in model 205.047/147/247
Engine 274 in model 253 (except 253.354/954)
Engine 274 in model 253.354
Engine 274 in model 253.954 Cooling system		 *BF20.00-P-1001-02CA 
    Cleaner for engine and Cooling system for oil drag-in, 10 l *BR00.45-Z-1009-04A 
    SPECIAL TOOL NTKL Adaption Fig 1
    SPECIAL TOOL Electric vacuum pump Fig 3
    SPECIAL TOOL Cooler vacuum filling device Fig 4
    SPECIAL TOOL Test cap Fig 2
5 Start engine, bring to operating temperature at medium engine speed and maintain with engine running for approx. 5 min    
6 Stop the engine and read off the temperature of the engine Cooling system on the diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
    IMPORTANT The temperature of the engine Cooling system must be 50°C.  
7 Open the drain screw of the radiator (1) and catch the rinsing solution in a suitable container Observe environmental protection regulations of cleaner manufacturer.  
8 Fill engine Cooling system with fresh water   AR20.00-P-1142-04A 
    FLUID SPECIFICATION Engine 651 in model 205 (except 205.012/212)
Engine 651 in model 205.012/212
Engine 651 in model 253 Cooling system		 *BF20.00-P-1001-02AA 
    FLUID SPECIFICATION Engine 274 in model 205.040/042/043/044/045/048/049/140/142/143/145/148/240/242/243/244/245/248/340/342/343/345/348/349/440/442/443/445/448/449
Engine 274 in model 205.047/147/247
Engine 274 in model 253 (except 253.354/954)
Engine 274 in model 253.354
Engine 274 in model 253.954 Cooling system		 *BF20.00-P-1001-02CA 
    SPECIAL TOOL NTKL Adaption Fig 1
    SPECIAL TOOL Electric vacuum pump Fig 3
    SPECIAL TOOL Cooler vacuum filling device Fig 4
    SPECIAL TOOL Test cap Fig 2
9 Start engine, bring to operating temperature at medium engine speed and maintain with engine running for approx. 5 min    
10 Stop the engine and read off the temperature of the engine Cooling system on the diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT The temperature of the engine Cooling system must be 50°C. AD00.00-P-2000-04B
11 Open the drain screw of the radiator (1) and catch the fresh water in a suitable container    
12 Check the fresh water for contamination f the fresh water is contaminated.
↓
Repeat the deoiling process.		  
13 Fill in coolant   AR20.00-P-1142LW 
COOLING SYSTEM

Number Designation Engine 651 in model 205 (except 205.012/212) Engine 651 in model 205.012/212
BF20.00-P-1001-02AA Cooling system Workshop replacement amount Main circuit Liter ≈ 9, 5 ≈ 11, 0
Low temperature circuit Liter ≈ 2, 5 ≈ 3, 7
Antifreeze/water Down to -37°C % 50/50 50/50
-38°C and below % 55/45 55/45
Specifications for Operating Fluids, sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A BB00.40-P-0326-06A
COOLING SYSTEM

Number Designation Engine 651 in model 253
BF20.00-P-1001-02AA Cooling system Workshop replacement amount Main circuit Liter ≈ 10, 0
Low temperature circuit Liter ≈ 2, 5
Antifreeze/water Down to -37°C % 50/50
-38°C and below % 55/45
Specifications for Operating Fluids, sheet BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A
COOLING SYSTEM

Number Designation Engine 274 in model 205.040/042/043/044/045/048/049/140/142/143/145/148/240/242/243/244/245/248/340/342/343/345/348/349/440/442/443/445/448/449 Engine 274 in model 205.047/147/247
BF20.00-P-1001-02CA Cooling system Workshop replacement amount Main circuit L ≈ 9, 0 ≈ 9, 0
Low-temperature circuit L ≈ 3, 0 ≈ 3, 0
Antifreeze/water Down to -37°C % 50/50 50/50
-38°C and below % 55/45 55/45
Specifications for Operating Fluids, sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A BB00.40-P-0326-06A
COOLING SYSTEM

Number Designation Engine 274 in model 253 (except 253.353/354/953/954) Engine 274 in model 253.353/354/953/954
BF20.00-P-1001-02CA Cooling system Workshop replacement amount Main circuit L ≈ 9, 0 ≈ 16, 0
Low-temperature circuit L ≈ 5, 0 -
Antifreeze/water Down to -37°C % 50/50 50/50
-38°C and below % 55/45 55/45
Specifications for Operating Fluids, sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet BB00.40-P-0325-06A BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet BB00.40-P-0326-06A BB00.40-P-0326-06A
Fig 1: Identifying NTKL Adaption (285 589 01 21 00)
G12618414Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Test Cap (210 589 00 91 00)
G12618396Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Electric Vacuum Pump (285 589 02 21 00)
G12618417Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G12618419Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1009-04A Cleaner for engine and Cooling system for oil drag-in, 10 l A 002 986 42 71
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