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Perform Insulation Resistance Measurement At Electric Machine - AR08.10-P-0004-01MRD

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Model 166, 222, 253 with transmission 724.2 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 167.117/154/317/354 with transmission 725.0 

Model 205 with transmission 724.2 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) 

Model 205, 212, 222 with transmission 724.2 with code ME04 (Mild hybrid drive) 

Model 205, 253 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 213.011/016/050/053/054/153/155/211/216/253 with transmission 725.0 

Model 222 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

DANGER Risk of fire/risk  of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
Notes on battery   AH54.10-P-0001-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
REFER TO SPECIAL TOOLS 000 588 00 19 00 Insulation measuring unit   WS54.00-P-0046B
ELECTRIC MACHINE INSULATION RESISTANCE

Number Designation Transmission 725.0
BE08.10-P-1001-01B Electric machine insulation resistance Isolation resistance U-phase downstream of transmission ground connection MΩ >1
V-phase downstream of transmission ground connection MΩ >1
W-phase downstream of transmission ground connection MΩ >1
Test voltage V 500
ELECTRIC MACHINE

Number Designation Transmission 724.2
BE08.10-P-1003-01A Electric machine insulation resistance Isolation resistance U-phase downstream of transmission ground connection MΩ >1
V-phase downstream of transmission ground connection MΩ >1
W-phase downstream of transmission ground connection MΩ >1
Test voltage V 500
  1. Adjust insulation measuring device for stress under proof load.
  2. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine U-phase (2). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

  3. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine V-phase (3). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

  4. Perform a measurement with an insulation measuring device between ground connection for transmission (1) and electric machine W-phase (4). Transmission 725.0 Transmission 724.2

    IMPORTANT Note the specified value of the measurement.

    Shown on transmission 725.0 

    G12081151Courtesy of MERCEDES-BENZ USA