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Remove/Install Charger Feed Socket - AR47.70-P-0006LXM

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Engine 274 in Model 253.353/953 

Engine 654 in Model 253.311/911 

G14474389Courtesy of MERCEDES-BENZ USA
Fig 1: Charger Feed Socket Components Location - Engine 274 In Model 253.953
G14474390DANGERREMOVINGNOTESSPECIAL TOOLNOTESSPECIAL TOOLINSTALLINGTORQUE SPECIFICATIONREFER TO SPECIAL TOOLSTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notes on battery   AH54.10-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove rear bumper.   AR88.20-P-2200LWG
2 Remove charger feed socket flap.   AR54.10-P-5110LVH
3 Perform power disconnect of high-voltage onboard electrical system.   AR54.10-P-1150LVH
4 Fold up load compartment floor and hook into place.    
5 Remove rear-end center-section trim.   AR68.30-P-4785LWS
6 Remove load compartment well trim.    
7 Disconnect high-voltage plug (1) and seal connections with protective covers. NOTES
Ensure utmost care and cleanliness. Otherwise, damage to the high voltage components may occur.
 
    SPECIAL TOOL Set of protective covers Fig 2
8 Disconnect high-voltage plug (2) and seal connections with protective covers. NOTES
Ensure utmost care and cleanliness. Otherwise, damage to the high voltage components may occur.
 
    SPECIAL TOOL Set of protective covers Fig 2
9 Unclip high-voltage lines (4) along the load compartment floor and route to the cable duct (3).    
10 Unclip cable duct (3) from the rear end panel and route high-voltage lines (4) to the outside of the vehicle.    
11 Remove screws (6) and remove cover (7).    
12 Remove nuts (5) and remove reinforcement (8) until the charger feed socket (X58/23) is accessible.    
13 Disconnect electrical connection (10).    
14 Unhook emergency release cable (9).    
15 Unclip charger feed socket (X58/23) and remove (8) reinforcement.    
16 Unclip high-voltage lines (4) with charger feed socket (X58/23) from the basic carrier and remove.    
INSTALLING Install     
17 Clip high-voltage lines (4) with charger feed socket (X58/23) into the basic carrier.    
18 Clip charger feed socket (X58/23) into the reinforcement (8).    
19 Hook emergency release cable (9).    
20 Connect electrical connector (10).    
21 Position reinforcement (8) and attach nuts (5).    
22 Position cover (7) and screw in screws (6). TORQUE SPECIFICATION Engine 274 in Model 253.353/953 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 654 in Model 253.311/911 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, vehicle socket to rear bumper
*BA54.10-P-1020-02H 
23 Route high-voltage lines (4) to the inside of the vehicle and clip cable duct (3) into the rear end panel.    
24 Clip in high-voltage lines (4) along the load compartment floor.    
25 Remove protective cover and connect high-voltage plug (2).    
26 Remove protective cover and connect high-voltage plug (1).    
27 Install load compartment well trim.    
28 Install rear-end center-section trim.   AR68.30-P-4785LWS
29 Fold down load compartment floor.    
30 Perform protective ground conductor and insulation resistance test.   AR54.10-P-0019-01LXM
REFER TO SPECIAL TOOLS 000 588 00 19 00 Insulation measuring unit   WS54.00-P-0046B
    TORQUE SPECIFICATION Engine 274 in Model 253.353/953 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 654 in Model 253.311/911 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, potential equalization line to high-voltage battery
*BA54.10-P-1004-02H 
    TORQUE SPECIFICATION Engine 274 in Model 253.353/953 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 654 in Model 253.311/911 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Nut, potential equalization line to body
*BA54.10-P-1005-02H 
    TORQUE SPECIFICATION Engine 274 in Model 253.353/953 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
Engine 654 in Model 253.311/911 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, potential equalization line to charger
*BA54.10-P-1013-02H 
31 Perform initial startup of high voltage on-board electrical system.   AR54.10-P-1150LVH
32 Install charger feed-in socket flap.   AR54.10-P-5110LVH
33 Install rear bumper.   AR88.20-P-2200LWG
HIGH-VOLTAGE BATTERY

Number Designation Model 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
BA54.10-P-1004-02H Screw/bolt, potential equalization line to high-voltage battery Nm 16
HIGH-VOLTAGE BATTERY

Number Designation Model 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
BA54.10-P-1005-02H Nut, potential equalization line to body Nm 16
HIGH-VOLTAGE BATTERY

Number Designation Model 253 with code ME05 (Hybrid drive 85
kW-94 kW variant (incl. plug-in))
BA54.10-P-1013-02H Screw/bolt, potential equalization line to charger Nm 9
HIGH-VOLTAGE BATTERY

Number Designation Model 253 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
BA54.10-P-1020-02H Screw/bolt, vehicle socket to rear bumper Nm 5
Fig 2: Identifying Set Of Protective Covers (001 589 01 91 00)
G12079431Courtesy of MERCEDES-BENZ USA