Remove/Install Oil Pan Of Dual-Clutch Transmission - AR27.10-P-7032MFA
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Transmission 724.1 in model 118, 177, 247
Shown on engine 654
Shown on engine 654
Shown on engine 139
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Remove air filter housing. | Transmission 724.1 in model 118, 177, 247 with engine 654 | AR09.10-P-1150MFF |
| Transmission 724.1 in model 118, 177, 247 with engine 282 | AR09.10-P-1150MFD | ||
| Transmission 724.1 in model 118, 177, 247 with engine 260 | AR09.10-P-1150MFC | ||
| Transmission 724.1 in model 118, 177, 247 with engine 139 | AR09.10-P-1150MFG | ||
| 2 | Remove charge air pipe downstream of exhaust gas turbocharger. | Transmission 724.1 in model 118, 177, 247 with engine 139 | AR09.41-P-1333MFG |
| 3 | Detach vacuum line (2) from charge air hose (4). | Transmission 724.1 in model 118, 177, 247 with engine 260 Transmission 724.1 in model 118, 177, 247 with engine 282 Transmission 724.1 in model 118, 177, 247 with engine 654 |
|
| 4 | Remove charge air hose (4). | Transmission 724.1 in model 118, 177, 247 with engine 260 Transmission 724.1 in model 118, 177, 247 with engine 282 Transmission 724.1 in model 118, 177, 247 with engine 654 |
AR09.41-P-1311-01AL |
| 5 | Remove the bracket (3). | *BA62.30-P-1009-02O | |
| 6 |
Drain fluid from transmission. | AP27.00-P-2707MFA | |
| 7 | Unclip holders (6) of electrical lines (15) from crossmember (16) and place on crossmember (16). | ||
| 8 | Clamp off coolant hoses (7, 8). | Fig 2 | |
| 9 | Remove coolant hoses (7, 8) from oil cooler (9) and seal exposed openings with suitable stop plugs. | Transmission 724.1 in model 118, 177, 247 with engine 139 Transmission 724.1 in model 118, 177, 247 with engine 260 Transmission 724.1 in model 118, 177, 247 with engine 282 Transmission 724.1 in model 118, 177, 247 with engine 654 |
AR20.20-P-7441-01RQ |
| Fig 1 | |||
| 10 | Remove fan unit. | Transmission 724.1 in model 118, 177, 247 with engine 260 Transmission 724.1 in model 118, 177, 247 with engine 282 | AR20.40-P-5050MFD |
| Transmission 724.1 in model 118, 177, 247 with engine 654 | AR20.40-P-5050MFF | ||
| Transmission 724.1 in model 118, 177, 247 with engine 139 | AR20.40-P-5050MFG | ||
| 11 | Unscrew screw (17) and place coolant line (18) outside of working area. | Transmission 724.1 in model 118, 177, 247 with engine 139 |
*BA09.41-P-1011-01FA |
| 12 | Remove screws (5) and remove oil pan (1) from automatic transmission. | Replace plain couplers (12) together with sealing rings. Screw in screws (5) of oil pan (1) crosswise |
*BA27.10-P-1002-03D |
| Clean | |||
| 13 | Clean sealing surface on automatic transmission and on oil pan (1). | AR01.00-P-0050-01A | |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Check | |||
| 14 | Check inner oil pipe (13) for damage. | If there is a problem ↓ Replace inner oil pipe (13) |
|
| 15 | Install in the reverse order. | ||
| Check | |||
| 16 | Fill dual-clutch transmission with oil. | AR27.00-P-0272MFA | |
| 17 | Perform engine test run and check automatic transmission for proper operation and leak tightness. | ||
| 18 | Warm up engine at idle speed until operating temperature is reached. | ||
| 19 | Check coolant level. | If the coolant level is too low ↓ Correct coolant level |
*BF20.00-P-1001-04A |
| 20 | Check engine cooling system for leak tightness. | Transmission 724.1 in model 118, 177, 247 with engine 139 | AR20.00-P-1010MFG |
| Transmission 724.1 in model 118, 177, 247 with engine 260 Transmission 724.1 in model 118, 177, 247 with engine 282 | AR20.00-P-1010MFD | ||
| Transmission 724.1 in model 118, 177, 247 with engine 654 | AR20.00-P-1010MFE | ||
| 21 | Install lower engine compartment lining. | Transmission 724.1 in model 118, 177, 247 with engine 139 Transmission 724.1 in model 118, 177, 247 with engine 260 with code M016 (Uprated engine) | AR61.20-P-1105MFR |
| Transmission 724.1 in model 118, 177, 247 with engine 654 | AR61.20-P-1105MFE | ||
| Transmission 724.1 in model 118, 177, 247 with engine 260 except code M016 (Uprated engine) Transmission 724.1 in model 118, 177, 247 with engine 282 |
AR61.20-P-1105MFA |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 139.9 | |
|---|---|---|---|
| BA09.41-P-1011-01FA | Bolt, coolant line on charge air cooler | Nm | 8 |
AUTOMATIC TRANSMISSION OIL PAN
| Number | Designation | Transmission 724.1 | ||
|---|---|---|---|---|
| BA27.10-P-1002-03D | Screw/bolt, oil pan to transmission housing | Stage 1 | Nm | 10 |
| Stage 2 | ∠° | - | ||
FROND END WITH FRONT REINFORCEMENT
| Number | Designation | Model 118 | Model 177 | |
|---|---|---|---|---|
| BA62.30-P-1009-02O | Bolt, holder for air filter housing to longitudinal member | Nm | 20 | 20 |
FROND END WITH FRONT REINFORCEMENT
| Number | Designation | Model 247 | |
|---|---|---|---|
| BA62.30-P-1009-02O | Bolt, holder for air filter housing to longitudinal member | Nm | 20 |
COOLANT MIXING RATIO
| Number | Designation | All engines, except engine 178 in model 190.381 | |||
|---|---|---|---|---|---|
| BF20.00-P-1001-04A | Coolant mixing ratio | Antifreeze/water | Up to -25°C | % | - |
| Up to -37°C | % | 50/50 | |||
| As of -38°C | % | 55/45 | |||
| Overview and specifications sheet | BB00.40-P-0310-01A | ||||
| References to sheet specification | BB00.40-P-0310ZZ | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |