LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> A220 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (Collision - Front End And Fire Wall - 118 Chassis) >> Front End And Fire Wall Body Repair >> Upper Front Longitudinal Member Separation - Ar62.20-P-1286-01MFA

Upper Front Longitudinal Member Separation - Ar62.20-P-1286-01MFA

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2023 Mercedes-Benz CLA45 AMG, 2023 Mercedes-Benz CLA35 AMG, 2023 Mercedes-Benz CLA250, 2022 Mercedes-Benz CLA45 AMG, and 2022 Mercedes-Benz CLA35 AMG. However, it is still accessible from the selected car via links, so may be relevant.

Model 118.3/6 

Model 177.0/1/9 

Model 247.0 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT

The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

Further information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

  1. Expose spot welds on the upper front longitudinal member (1) and cut off (areas A1 , A2 , A3 and A4 ).
    G15489380Courtesy of MERCEDES-BENZ USA
  2. Heat upper front longitudinal member (1) in the cross-hatched area.

    IMPORTANT

    Cross-hatched area is bonded.

  3. Take off upper front longitudinal member (1).
    G15489381Courtesy of MERCEDES-BENZ USA
  4. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT

    Grind spot weld flanges down to bare metal on both sides.

  5. Remove grinding dust and drill chips.
  6. Apply zinc dust paint to insides of spot weld flanges.

    NOTES Do not coat bonding surfaces with zinc dust paint (area B).

    Otherwise adhesion problems can occur.

    IMPORTANT

    Observe pretreatment of bonding surfaces.

G15489382Courtesy of MERCEDES-BENZ USA