LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> A220 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 51 (Engine Timing -- 118 Chassis) >> Testing & Repair >> Remove/Install Valve Springs >> Remove/Install Valve Springs - AR05.30-P-3021MFC

Remove/Install Valve Springs - AR05.30-P-3021MFC

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2023 Mercedes-Benz CLA45 AMG, 2023 Mercedes-Benz CLA35 AMG, 2023 Mercedes-Benz CLA250, 2022 Mercedes-Benz CLA45 AMG, and 2022 Mercedes-Benz CLA35 AMG. However, it is still accessible from the selected car via links, so may be relevant.

Engine 260 in model 118, 177, 247 

G16049493Courtesy of MERCEDES-BENZ USA

Example illustration 

G16049494Courtesy of MERCEDES-BENZ USA

Example illustration 

CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove cylinder head (1).   AR01.30-P-5800MFC
2 Remove hydraulic valve play compensation elements.   AR05.00-P-2011MFC 
3 Remove stud bolts of exhaust manifold from cylinder head (1). INSTALLATION IMPORTANT Replace stud bolts.
TORQUE SPECIFICATION Stud bolt for exhaust manifold
*BA01.30-P-1004-01Y 
4 Attach cylinder head (1) to assembly device (01). NOTES Before putting SPECIAL TOOL assembly device (01) into operation, check that counterholders (02) have been correctly attached to cylinder head (1).
Otherwise, the cylinder head (1) will be damaged.
IMPORTANT Follow the operating instructions for the SPECIAL TOOL assembly device manufacturer (01).
SPECIAL TOOL Assembly tool
Fig 2
5 Attach assembly lever (03) with depressor (04) to the sliding piece (05). SPECIAL TOOL Valve assembly tools kit Fig 4
    SPECIAL TOOL Depressor Fig 1
6 Position depressor (04) vertically at upper valve spring retainer (2) and align to sliding piece (05). SPECIAL TOOL Valve assembly tools kit Fig 4
    SPECIAL TOOL Depressor Fig 1
7 Move air cushion of assembly device (01) to the corresponding combustion chamber with lever (06). NOTES Ensure that air cushion of SPECIAL TOOL assembly device (01) is always correctly in contact with the corresponding combustion chamber and centrally pressed in.
The valves (6) will otherwise be damaged.
SPECIAL TOOL Assembly tool
Fig 2
8 Connect compressed-air hose to assembly device (01) and open compressed air valve. IMPORTANT Air cushion of SPECIAL TOOL assembly device (01) presses onto valve disks in combustion chamber.
SPECIAL TOOL Assembly tool
Fig 2
9 Press together corresponding valve spring (3) and remove valve keepers (4). INSTALLATION IMPORTANT Ensure that valve keepers (4) are seated correctly.
SPECIAL TOOL Magnetic pin
Fig 3
10 Remove upper valve spring retainer (2), lower valve spring retainer (7) and valve spring (3).    
11 Remove the valve stem seals (5).   AR05.30-P-3501MFC 
12 Check top valve spring retainers (2) and bottom valve spring retainers (7) for score marks, cracks, and pitting. If problems occur,

Replace upper valve spring retainers (2) and lower valve spring retainers (7).
 
13 Check valve spring (3) and valve keepers (4) for damage. If problems occur,

Replace valve spring (3) and/or valve keepers (4).
 
14 Install in the reverse order.    
CYLINDER HEAD

Number Designation Engine 260
BA01.30-P-1004-01Y Stud bolt for exhaust manifold Nm 11
Fig 1: Identifying Depressor (273 589 00 61 00)
G12816638Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Assembly Tool (271 589 00 59 00)
G13655769Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Magnetic Pin (210 589 00 40 00)
G13744109Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Valve Assembly Tools Kit (111 589 25 61 00)
G13655777Courtesy of MERCEDES-BENZ USA