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Remove/Install Divert Air Switchover Valve - AR09.40-P-3000MFG

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Engine 139 in model 118, 177, 247 

MODIFICATION NOTES

28.11.2019 Method adapted.    
Fig 1: Divert Air Switchover Valve Components Location - Model 118 In Engine 139
G16048353Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Release and disconnect electrical connection from bypass air switchover valve (Y101).    
2 Remove bolts (1). TORQUE SPECIFICATION M6x1 *BA00.10-P-1002-04A 
3 Remove overrun mode bypass air switchover valve (Y101) and seal exposed openings with suitable stop plugs. INSTALLATION IMPORTANT : Replace sealing ring.  
    SPECIAL TOOL Record plug Fig 2
4 Install in the reverse order.    
5 Connect vehicle diagnosis system, read out fault memory, and delete.    
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06MFA
WARNING Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
6 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6x1 Nm 9 13
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA