Remove/Install Charge Air Cooler - AR09.41-P-6817MFD
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Engine 260 in model 118, 177, 247 except code M016 (Uprated engine)
Engine 282 in model 118, 177, 247
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Remove cooler (1). | Engine 260 in model 118, 177, 247 except code M016 (Uprated engine) Engine 282 in model 118, 177, 247 |
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| Engine 282 in model 118, 177, 247 with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) Engine 282 in model 118, 177, 247 with code ME10 (Hybrid vehicle (plug-in, PHEV)) |
AR20.20-P-3865MFH | ||
| Engine 260 in model 118, 177, 247 except code 2U1 (Radiator shutter) except code M016 (Uprated engine) Engine 282 in model 118, 177, 247 except code 2U1 (Radiator shutter) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) except code ME10 (Hybrid vehicle (plug-in, PHEV)) |
AR20.20-P-3865MFD | ||
| 2 | Remove left and right elastomer bearings (6) at charge air cooler (2) at bottom. | ||
| 3 | Check left and right elastomer bearings (6) at charge air cooler (2) for wear and damage. | If there are problems: ↓ replace left and right elastomer bearings (6). |
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| 4 | Swivel out charge air cooler (2) toward rear from guide (4) on left and right and guide out forwards underneath. | ||
| 5 | Remove mounts (5) by turning them (arrow). | When replacing the charge air cooler (2). | |
| 6 | Install in the reverse order. | ||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 7 | Perform engine test run; while doing so, check the engine for proper operation and check engine cooling system for leak tightness. |