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Home >> Mercedes Benz >> 2019 >> A220 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (177 Chassis) >> Side Wall Body Repair >> Replace Mount For Rear Lamp Unit - Ar63.50-P-0004MFA

Replace Mount For Rear Lamp Unit - Ar63.50-P-0004MFA

Model 177.0/1/9 

Model 247.0/6/7 

Shown On Model 177.0 

Fig 1: Tail Lamp Mounting Panel Component Location (Model 177.0/1/9) (Shown On Model 177.0)
G15492089Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3 Detach lamp unit mount (1). Model 177.1/9 AR63.50-P-0004-01MFV 
    Model 177.0
Model 247.0/6/7
IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner
AR63.50-P-0004-01MFA 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
4 Prepare lamp unit mount (1) for installation.   AR63.50-P-0004-02MFA 
    IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Wet/dry vacuum cleaner
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General notes on welding   AH60.00-P-0005-01N
5 Install lamp unit mount (1). Model 177.1/9 AR63.50-P-0004-03MFV 
    Model 177.0 Model 247.0/6/7 AR63.50-P-0004-03MFA 
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K
    IMPORTANTCommercially available devices/tools 
Round wire brush
 
    Model 247.0/6/7 Outer tail lamp to side wall *BE60.00-P-1017-01MA 
    Model 247.0/6/7 Outer tail lamp to bumper at rear *BE60.00-P-1018-01MA 
    Model 247.0/6/7 Outer tail lamp to liftgate *BE60.00-P-1019-01MA 
    Model 247.0/6/7 Outer tail lamp to inner tail lamp/rear continuous reflector strip *BE60.00-P-1020-01MA 
    Model 177.0
Model 177.1/9 Outside of taillamp to inside of taillamp
*BE60.00-P-1020-01JA 
    Model 177.0 Outer tail lamp to liftgate *BE60.00-P-1019-01JA 
    Model 177.0
Model 177.1/9 Outer tail lamp to bumper at rear
*BE60.00-P-1018-01JA 
    Model 177.0
Model 177.1/9 Outer tail lamp to side wall
*BE60.00-P-1017-01JA 
    SPECIAL TOOL Feeler gauge Fig 2
6 Clean weld joints and sheet metal flange. IMPORTANTCommercially available devices/tools 
Round wire brush
 
7 Remove spark protection blankets.    
8 Clean repair area. IMPORTANTCommercially available devices/tools 
Wet/dry vacuum cleaner
 
9 Prime repair area using primer filler    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.  
10 Seal seam after repair.   AR97.10-P-4000-02MFA
    Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A 
    Sealant *BR00.45-Z-1001-01A 
11 Paint repair areas and adjacent surfaces    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.  
12 Supplement cavity preservation   AR97.20-P-1500MFA
13 Reinstall detachable parts in area of repair point.    
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1017-01JA Outer tail lamp to side wall Dimension "Q" mm 1 (+1/-0, 5) 1 (+1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.0
BE60.00-P-1017-01MA Outer tail lamp to side wall Dimension "Q" mm 1, 5 (±0, 5) 1, 5 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1017-01MA Outer tail lamp to side wall Dimension "Q" mm 1, 5 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1018-01JA Outer tail lamp to bumper at rear Dimension "R" mm 2 (±1) 1, 5(+1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1018-01MA Outer tail lamp to bumper at rear Dimension "R" mm 2 (±1) 2 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1018-01MA Outer tail lamp to bumper at rear Dimension "R" mm 2 (±1)
For picture, see   AR60.00-P-0700-01MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0
BE60.00-P-1019-01JA Outer tail lamp to liftgate Dimension "S" mm 3, 5 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1019-01MA Outer tail lamp to liftgate Dimension "S" mm 3, 5 (+1/-0, 5) 4 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1019-01MA Outer tail lamp to liftgate Dimension "S" mm 4 (±1)
For picture, see   AR60.00-P-0700-01MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1020-01JA Outside of taillamp to inside of taillamp Dimension "T" mm 3, 5 (+1/-0, 5) 3, 5 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1020-01MA Outer tail lamp to inner tail lamp/rear continuous reflector strip Dimension "T" mm 3, 5 (+1/-0, 5) 4 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1020-01MA Outer tail lamp to inner tail lamp/rear continuous reflector strip Dimension "T" mm 4 (±1)
For picture, see   AR60.00-P-0700-01MFA
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-01A Sealant A 002 989 45 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00