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Home >> Mercedes Benz >> 2019 >> A220 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Side Wall (177 Chassis) >> Side Wall Body Repair >> Remove Inner C-Pillar Side Wall - Ar63.10-P-0700-01MFV

Remove Inner C-Pillar Side Wall - Ar63.10-P-0700-01MFV

Model 177.1/9 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

G15489402Courtesy of MERCEDES-BENZ USA
  1. Mark separating point on reinforcement (2) and cut (area A)

    NOTES Do not cut too deeply.

    Otherwise the C-pillar side wall (1) will be damaged and the strength will be impaired.

    IMPORTANTDimensions  :

    a1 = approx. 85 mm

    a2 = approx. 40 mm

  2. Expose spot welds on reinforcement (2) and cut out (areas B).
  3. Remove reinforcement(2).
    G15489403Courtesy of MERCEDES-BENZ USA
  4. Mark separating points on C-pillar side wall (1) and cut (area A).

    NOTES Do not cut too deeply.

    Otherwise the components below can be damaged and weakened.

    IMPORTANTDimensions  :

    b1 = approx. 35 mm

    b2 = approx. 170 mm

  5. Expose spot welds on the C-pillar side wall (1) and cut out (areas C).
  6. Heat C-pillar side wall (1) in the cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  7. Remove C-pillar side wall (1).
    G15489404Courtesy of MERCEDES-BENZ USA
    G15489405Courtesy of MERCEDES-BENZ USA
  8. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  9. Remove grinding dust.
  10. Apply zinc dust paint to insides of spot weld flanges onto connecting flanges that are no longer accessible after installing side roof paneling.

    NOTES Do not coat bonding surfaces with zinc dust paint (area E).

    Otherwise adhesion problems can occur.

    IMPORTANT Observe pretreatment of bonding surfaces.