Replace Complete Front End Assembly Together With Reinforcement - Ar62.30-P-1570LW
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Model 205
Model 213
Model 253
Model 293
MODIFICATION NOTES
| 17.12.2015 | Bolt, cross member to soundproofing | Model 205 | BA62.30-P-1001-01H |
| 17.12.2015 | Bolt, cross member to soundproofing | Model 253 | BA62.30-P-1001-01H |
| 07.12.2016 | Bolt, headlamp support to cross member | Model 205 | BA62.30-P-1002-01H |
| 14.09.2017 | Bolt, cross member to soundproofing | Model 213 | BA62.30-P-1001-01H |
| 14.09.2017 | Bolt, cross member to soundproofing | Model 253 | BA62.30-P-1001-01H |
| 28.05.2020 | Bolt, strut to soundproofing | Model 213 | BA62.30-P-1004-01H |
Shown on model 205
Shown on left side of vehicle on model 205
Shown on model 205
Shown on left side of vehicle on model 205
Shown on model 205
Model 213
Shown on model 205 with CODE 23P (Driving Assistance Package Plus)
Shown on model 205
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Remove | |||
| 1 | Remove all detachable parts in repair area | ||
| 2 | Unscrew bolts (1.1, 1.2) on left and right on front module carrier (1) | ||
| 3 | Unscrew bolts (1.4) on left and right on front module carrier (1) | Model 205 | |
| 4 | Unscrew lower bolts (6.1) from brackets (6) | ||
| 5 | Unscrew bolts (5.1) from soundproofing (5) | ||
| 6 | Remove front module carrier (1) with crossmember (3) | ||
| 7 | Remove left and right screws (7.1) | ||
| 8 | Remove dampening (7) on left and right | ||
| Install | |||
| 9 | Install soundproofing (7) on left and right and screw in bolts (7.1) to stop | ||
| 10 | Install soundproofing (5) and screw in bolts (5.1) to stops | ||
| 11 | Install crossmember (3) | ||
| 12 | Install front module carrier (1) and screw in bolts (1.1, 1.2, 1.3, 3.1) to limit stop on left and right | ||
| 13 | Screw in bolts (1.4) on left and right to stop | Model 205 |
|
| 14 | Install bracket (6) and screw in bolts (6.1) to limit stop | ||
| 15 | Tighten screws (7.1) | *BA62.30-P-1006-01H | |
| 16 | Tighten screws (5.1) | *BA62.30-P-1005-01H | |
| 17 | Tighten screws (3.1) | *BA62.30-P-1001-01H | |
| 18 | Tighten bolts (1.1, 1.2, 1.3) on left and right | *BA62.30-P-1007-01H | |
| 19 | Tighten left and right screws (1.4) | Model 205 |
*BA62.30-P-1007-01H |
| 20 | Tighten screws (6.1) | ||
| 21 | Install lock striker (8) and tighten screws (8.1) | *BA62.30-P-1008-01H | |
| 22 | Install left and right struts (9) and tighten screws (9.1) | *BA62.30-P-1003-01H | |
| *BA62.30-P-1004-01H | |||
| 23 | Tighten bolt (14) | Model 213 | |
| 24.1 | Install strut (2) and tighten bolts (2.1) | Model 205 Model 213 |
|
| 24.2 | Install bracket for left lamp unit and right lamp unit on front module carrier (1) and tighten bolts (2.1) | Model 253 Model 293 |
|
| 25 | Install bracket (4) on left and right and tighten bolts (4.1) | *BA62.30-P-1002-01H | |
| 26 | Install bracket (10) and tighten screws (10.1) | Model 205, 213, 253, 293 with code 239 (Adaptive cruise control Pro (DISTRONIC PRO)) Model 205, 213, 253, 293 with code 23P (Drive package) |
|
| 27 | Adjust height of engine hood (11) flush to left and right fender by turning nut (12) on left and right engine hood lock top section (13) | ||
| 28 | Apply wax preservation to connections on body | Cavity preservation (free of solvents), 1 liter | *BR00.45-Z-1003-05A |
| 29 | Install all detachable parts in area to be repaired |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | ||||
|---|---|---|---|---|---|---|---|
| BA62.30-P-1001-01H | Bolt, cross member to soundproofing | M10 | Stage 1 | Left side | Nm | 28 | 28 |
| Right side | Nm | 28 | 35 | ||||
| Stage 2 | ∠° | 135 | 135 | ||||
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | ||||
|---|---|---|---|---|---|---|---|
| BA62.30-P-1001-01H | Bolt, cross member to soundproofing | M10 | Stage 1 | Left side | Nm | 28 | 28 |
| Right side | Nm | 35 | 35 | ||||
| Stage 2 | ∠° | 135 | 135 | ||||
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA62.30-P-1002-01H | Bolt, headlamp support to cross member | M6 | Nm | 10 | 8 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA62.30-P-1002-01H | Bolt, headlamp support to cross member | M6 | Nm | 8 | 10 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA62.30-P-1003-01H | Bolt, strut to cross member | M8 | Nm | 20 | 20 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA62.30-P-1003-01H | Bolt, strut to cross member | M8 | Nm | 20 | 20 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA62.30-P-1004-01H | Bolt, strut to soundproofing | M8 | Nm | 20 | 20 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA62.30-P-1004-01H | Bolt, strut to soundproofing | M8 | Nm | 20 | 23 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | |||
|---|---|---|---|---|---|---|
| BA62.30-P-1005-01H | Bolt, insulation to longitudinal member | M12 | Stage 1 | Nm | 90 | 90 |
| Stage 2 | ∠° | 90 | 90 | |||
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | |||
|---|---|---|---|---|---|---|
| BA62.30-P-1005-01H | Bolt, insulation to longitudinal member | M12 | Stage 1 | Nm | 90 | 90 |
| Stage 2 | ∠° | 90 | 90 | |||
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | ||
|---|---|---|---|---|---|
| BA62.30-P-1006-01H | Bolt, soundproofing to front axle carrier | M8 | Nm | 23 | 23 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | ||
|---|---|---|---|---|---|
| BA62.30-P-1006-01H | Bolt, soundproofing to front axle carrier | M8 | Nm | 23 | 23 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA62.30-P-1007-01H | Screw, front module carrier/cross strut to body/angle bracket for front module carrier | Nm | 11 | 11 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | |
|---|---|---|---|---|
| BA62.30-P-1007-01H | Screw, front module carrier/cross strut to body/angle bracket for front module carrier | Nm | 11 | 11 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA62.30-P-1008-01H | Bolt, lock striker to cross member/front-module carrier | Nm | 10 | 10 |
CROSS MEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 253 | Model 293 | |
|---|---|---|---|---|
| BA62.30-P-1008-01H | Bolt, lock striker to cross member/front-module carrier | Nm | 10 | 10 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |