Remove/install seal on crossmember above windshield - AR77.50-P-4050RK
MODEL 231
Shown on left side of vehicle
Fig 1: Seal On Crossmember Above Windshield Remove/Install Components - Shown On Left Side Of Vehicle (1 Of 4)
Fig 2: Seal On Crossmember Above Windshield Remove/Install Components - Shown On Left Side Of Vehicle (2 Of 4)
Fig 3: Seal On Crossmember Above Windshield Remove/Install Components - Shown On Left Side Of Vehicle (3 Of 4)
Fig 4: Seal On Crossmember Above Windshield Remove/Install Components - Shown On Left Side Of Vehicle (4 Of 4)
| Remove | |||
| 1 | Remove bolts (2) | ||
| 2 | Unclip outer A-pillar paneling (3) and remove | ||
| 3 | Remove bolt (4) | ||
| 4 | Remove inner A-pillar paneling (5) | AR68.30-P-4050RK | |
| 5 | Remove expansion clips (7) from A-pillar (13) | Figure | |
| 6 | Unclip paneling (8) and remove | Figure | |
| 7 | Unscrew nut (9) | ||
| 8 | Remove seal (1) from windshield crossmember (6) and A-pillars (13) | ||
| Clean | |||
| 9 | Remove sealant residues and clean sealing surfaces on windshield crossmember (6) and on A-pillar (13) | The sealing surfaces must be free of oil and grease. Otherwise leakage is not possible. Cleaner |
*BR00.45-Z-1025-04A |
| Install | |||
| 10 | Lay Ø 6 mm butyl cord (10) in center (arrow C) on windshield crossmember (6) | Observe overlap (A). Otherwise leakage can occur later. Butyl cord Terostat 81 Ø 6 mm |
*BR00.45-Z-1085-01A |
| 11 | Route Ø 6 mm butyl cord (10) along left and right A-pillar (13) downward starting at transition between windshield crossmember (6) and A-pillar | Otherwise leakage can occur later. Butyl cord Terostat 81 Ø 6 mm |
BR00.45-Z-1085-01A |
| 12 | Position both corner brackets on seal (1) on windshield crossmember (6), align pull-in nuts (11b) on both sides in center, fix in place with bolts (4) and press on toward center on windshield crossmember (6) | ||
| 13 | Route seal (1) on A-pillars (13) downward and align | ||
| 14 | Press seal (1) to A-pillars (13) and windshield crossmember (6) over entire length with roller (12) | Carefully roll on seal (1). Otherwise, the seal (1) can be damaged if pressed too firmly. |
Fig 7 |
| 15 | Press on seal (1) in area of door hinge (arrow G) with roller | Figure | |
| 16 | Cut ends of Ø 6 mm butyl cord (10) extending beyond both A-pillars (13) flush with seal (1) using a clip remover and remove | Figure | |
| 17 | Install expansion clips (7) | ||
| 18 | Screw on nut (9) | ||
| 19 | Install panel (8) | ||
| 20 | Install inner A-pillar paneling (5) | ||
| 21 | Install outer A-pillar paneling (3) and clip in | ||
| 22 | Screw on bolts (2) | ||
| 23 | Clean seal (1) and adjacent body parts | Cleaner | BR00.45-Z-1025-04A |
| Check | |||
| 24 | Check system for seal (1) on windshield crossmember (6). | ||
| 25 | Close vario roof (16) | ||
| 26 | Check sealing distance (arrow H) on seal (1) to side Vario roof seal (15) | ||
| Adjust | |||
| 27 | Open vario roof (16) | Only with sealing distance (arrow H) > 1 mm. | |
| 28 | Remove screw/bolts (2, 4) | Only with sealing distance (arrow H) > 1 mm. | |
| 29 | Slide seal (1) according to sealing distance (arrow H) (arrow Y) | Only with sealing distance (arrow H) > 1 mm. | |
| 30 | Tighten screw/bolts (2, 4) | Only with sealing distance (arrow H) > 1 mm. | |
| 31 | Close vario roof (16) | Only with sealing distance (arrow H) > 1 mm. | |
| Check | |||
| 32 | Check sealing distance (arrow H) on seal (1) to side Vario roof seal (15) | Only with sealing distance (arrow H) > 1 mm. |
|
| 33 | Perform rain test |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
| BR00.45-Z-1085-01A | Butyl cord Terostat 81 Ø 6 mm | A 004 989 61 20 |