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Home >> Mercedes Benz >> 2018 >> SL63 AMG >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 231 Chassis >> Testing & Repair >> Remove/install Vario roof (locked) limit switch - AR77.39-P-3691W

Remove/install Vario roof (locked) limit switch - AR77.39-P-3691W

MODEL 172.4, 231 

Shown on model 172.4 

Fig 1: Vario Roof (Locked) Limit Switch Remove/Install Components - Shown On Model 172.4
G10248487Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by parts conducting high voltage Do not touch parts conducting high voltages. Persons who wear electronic implants (e.g. cardiac pacemakers) must not  carry out any work on high-voltage on-board electrical systems. AS77.00-Z-0001-01A
NOTES Notes on Vario roof assembly work   AH77.30-P-0002-01R
NOTES Notes on MAGIC SKY CONTROL   AH77.00-P-0001-01A
REMOVING Remove     
1 Remove Vario roof front section paneling (1)    
2 Unscrew bolt (2) and remove left Vario roof locked limit switch (S69/2) or right Vario roof locked limit switch (S69/3) from front lock (3) IMPORTANT On model 231 left Vario roof locked limit switch (S69/5s1) or right Vario roof locked limit switch (S69/5s2).  
3 Cut wiring harness (4) on left Vario roof locked limit switch (S69/2) or right Vario roof locked limit switch (S69/3) at suitable point IMPORTANT With ignition switched off.
On model 231 left Vario roof locked limit switch (S69/5s1) or right Vario roof locked limit switch (S69/5s2).
 
INSTALLING Install     
DANGER Risk of injury  caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. AS00.19-Z-0002-01A
4 Connect vehicle wiring harness (4) to lines on left Vario roof locked limit switch (S69/2) or right Vario roof locked limit switch (S69/3) by soldering   AR00.19-P-0100-09A
NOTES Notes on soldering   AH00.19-P-1000-10A
IMPORTANT Notes on soft soldering   AH00.19-P-1000-07A
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
IMPORTANT On model 231 left Vario roof locked limit switch (S69/5s1) or right Vario roof locked limit switch (S69/5s2).  
SPECIAL TOOL Adapter Fig 7
SPECIAL TOOL Reflector Fig 4
SPECIAL TOOL Wiring harness repair kit, basic Fig 5
SPECIAL TOOL Welding bead catcher Fig 3
SPECIAL TOOL Wire stripper Fig 6
SPECIAL TOOL New passenger car wiring harness repair kit Fig 2
5 Protect repair point with fabric tape after repairing line   AR00.19-P-0100-08A
6 Position left Vario roof locked limit switch (S69/2) or right Vario roof locked limit switch (S69/3) on front lock (3) IMPORTANT On model 231 left Vario roof locked limit switch (S69/5s1) or right Vario roof locked limit switch (S69/5s2).  
7 Tighten screw (2)    
8 Install Vario roof front section paneling (1)    
Fig 2: Identifying Passenger Car Wiring Harness Repair Kit (220 589 04 99 00)
G10248488Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Welding Bead Catcher (129 589 01 98 00)
G10248489Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Reflector (220 589 01 99 41)
G10248490Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G10248491Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Wire Stripper (220 589 01 99 40)
G10248492Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Adapter (220 589 01 99 42)
G10248493Courtesy of MERCEDES-BENZ USA