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Home >> Mercedes Benz >> 2018 >> SL63 AMG >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 231 Chassis >> Testing & Repair >> Align side flap for Vario roof - AR77.30-P-6373RK

Align side flap for Vario roof - AR77.30-P-6373RK

MODEL 231 

Fig 1: Aligning Side Flap For Vario Roof
G11129183Courtesy of MERCEDES-BENZ USA
Fig 2: Side Flap, C-Pillar Upper Section And Screw
G11129184DANGERDANGERDANGERIMPORTANTINSPECTIMPORTANTSPECIAL TOOLIMPORTANTIMPORTANTINSPECTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of the mechanism when the components are moving. AS00.00-Z-0009-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  caused by body parts being trapped or crushed when working on a partially open Vario roof (in stop mode) or in its closing area as a result of the Vario roof suddenly collapsing Secure Vario roof with a suitable special tool. AS77.50-Z-0001-01A
IMPORTANT Notes on sensor system for trunk lid opening/closing   AH80.61-P-0001-01A
INSPECT Check     
1 Completely open Vario roof with Vario roof actuation switch (S84s1)    
2 Determine present gap dimensions (a) IMPORTANT The gap dimensions (a) are equal between the side flap (1) and rear shelf (4) and rear side paneling (5)
Gap between rear shelf and side flap
*BE77.30-P-1003-01A 
    SPECIAL TOOL Feeler gauge Fig 3
  Adjust     
3 Actuate Vario roof actuation switch (S84s1) until the side flaps (1) are folded out IMPORTANT The motion of the Vario roof must be terminated, when the C-pillar top sections (3) are upright and the side flaps (1) are folded out. Leave ignition switched on.  
4 Loosen bolts (2) and adjust side flap (1) to determined dimension IMPORTANT Uniformly adjust gap dimension (a) over entire length of joint  
5 Tighten bolts (2)    
INSPECT Check     
6 Open Vario roof, recheck gap dimensions (a) and repeat adjustment, if necessary    
7 Perform function test    
TEST VALUES FOR VARIO ROOF GAP DIMENSIONS

Number Designation MODEL 231
BE77.30-P-1003-01A Gap between rear shelf and side flap Dimension "A" mm 5, 0
Fig 3: Identifying Feeler Gauge (129 589 03 21 00)
G11129185Courtesy of MERCEDES-BENZ USA