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Home >> Mercedes Benz >> 2018 >> S450 Base >> Repair and Diagnosis >> Transmission >> Transfer Case - 222 Chassis >> Maintenance >> Transfer Case - Oil Change >> Transfer Case - Oil Change - AP28.00-P-2801B

Transfer Case - Oil Change - AP28.00-P-2801B

Model 213 with transmission 725.096 

with Code 800 (Model year 2020) 

with Code M005 (Vehicles with 4MATIC/All-wheel drive) 

Model 213, 253 with transmission 725.096 

with Code 807 (Model year 2017) 

with Code M005 (Vehicles with 4MATIC/All-wheel drive) 

Model 213, 253 with transmission 725.096 

with Code 808 (Model year 2018) 

with Code M005 (Vehicles with 4MATIC/All-wheel drive) 

Model 213, 253 with transmission 725.096 

with Code 809 (Model year 2019) 

with Code M005 (Vehicles with 4MATIC/All-wheel drive) 

Model 217, 222 with transmission 725.09 

with Code M005 (Vehicles with 4MATIC/All-wheel drive) 

G15359709Courtesy of MERCEDES-BENZ USA

Shown on Model 213.088 

G15359710Courtesy of MERCEDES-BENZ USA

Adapter (4) shown on transfer case in Model 213.088 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
REMOVING Remove     
1 Remove rear engine mount.    
REFER TO TESTING & REPAIR   Model 213 with engine 177 with transmission 725.096 with code M005 (Vehicles with 4-MATIC/all-wheel drive) AR22.10-P-1160MNE
REFER TO TESTING & REPAIR   Model 217, 222 with engine 177 with transmission 725.09 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-1160MNM
REFER TO TESTING & REPAIR   Model 253 with engine 177 with transmission 725.096 with code M005 (Vehicles with 4-MATIC/all-wheel drive) AR22.10-P-1160MNG
CLEAN Clean     
2 Clean area around drain screw (2), crash stop plug and oil level screw (3).    
REMOVING Remove     
3 Remove oil level screw (3) with crash stop plug from transfer case. NOTES
Dispose of old oil level screw (3).
Otherwise, this may lead to leakage and consequential damage.
 
INSPECT Check     
4 Check crash stop plug for damage and wear. If problems occur,

Replace crash stop plug.
 
  Drain off     
5 Unscrew drain screw (2) on transfer case and drain oil. NOTES
Collect escaping oil in a suitable container. Damage can otherwise occur.
NOTES
Dispose of old drain screw (2).
Otherwise, this may lead to leakage and consequential damage.
 
CLEAN Clean     
6 Clean threaded hole of drain screw (2) in transfer case.    
INSTALLING Install     
7 Screw new drain screw (2) tightly into transfer case. NOTES
Replace drain screw (2) each time it is removed.
Otherwise, this may lead to leakage and consequential damage.
 
    TORQUE SPECIFICATION Drain screw to transfer case *BA28.10-P-1003-01G 
INSTALLING Install     
8 Screw the adapter (4) with the sealing ring (5) into the threaded hole of the oil level screw (3) SPECIAL TOOL Adapter Fig 2
  Pour in     
9 Add specified oil filling capacity to hand pump. FLUID SPECIFICATION Transfer case oil *BF28.10-P-1001-01F 
    SPECIAL TOOL Hand pump Fig 1
10 Connect hand pump to adapter (4). SPECIAL TOOL Hand pump Fig 1
    SPECIAL TOOL Adapter Fig 2
11 Fill transfer case. FLUID SPECIFICATION Transfer case oil *BF28.10-P-1001-01F 
    SPECIAL TOOL Hand pump Fig 1
12 Disconnect hand pump from adapter (4). NOTES
Drain off excess oil. Damage can otherwise occur.
 
    SPECIAL TOOL Hand pump Fig 1
    SPECIAL TOOL Adapter
If less than 50 ml of oil flows out of the transfer case,

fill 100 ml into hand pump and repeat operation step 11.
If more than 50 ml of oil flows out of the transfer case,

Transfer case is sufficiently filled, continue with operation step 13.
Fig 2
REMOVING Remove     
13 Remove adapter (4) with the sealing ring (5) from the threaded hole of the oil level screw (3). SPECIAL TOOL Adapter Fig 2
CLEAN Clean     
14 Clean threaded hole of oil level screw (3) in transfer case.    
INSTALLING Install     
15 Tighten new oil level screw (3) at transfer case. NOTES
Replace oil level screw (3) each time it is unscrewed.
Otherwise, this may lead to leakage and consequential damage.
 
    TORQUE SPECIFICATION Oil level sight glass to transfer case *BA28.10-P-1007-01G 
16 Fit crash stop plug over the oil level screw (3) on transfer case.    
17 Install rear engine mount.    
REFER TO TESTING & REPAIR   Model 213 with engine 177 with transmission 725.096 with code M005 (Vehicles with 4-MATIC/all-wheel drive) AR22.10-P-1160MNE
REFER TO TESTING & REPAIR   Model 217, 222 with engine 177 with transmission 725.09 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR22.10-P-1160MNM
REFER TO TESTING & REPAIR   Model 253 with engine 177 with transmission 725.096 with code M005 (Vehicles with 4-MATIC/all-wheel drive) AR22.10-P-1160MNG
  Reset learned values     
18 Reset learned values in transfer case control unit using diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
COMPLETE TRANSFER CASE

Number Designation Model 205, 206, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA28.10-P-1003-01G Drain screw to transfer case Nm 25
COMPLETE TRANSFER CASE

Number Designation Model 205, 206, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA28.10-P-1007-01G Oil level sight glass to transfer case Nm 11
COMPLETE TRANSFER CASE

Number Designation Model 205, 213, 217, 218, 222, 223, 232, 238, 253, 257, 290 with transmission 725.0
BF28.10-P-1001-01F Transfer case oil Filling capacity Liter 0, 65
Specification   BB00.40-P-0236-15A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G11975242Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Adapter (213 589 00 90 00)
G13771520Courtesy of MERCEDES-BENZ USA