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Home >> Mercedes Benz >> 2018 >> S450 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Rear Suspension Valve Body - AR32.50-P-0002LF

Remove/Install Rear Suspension Valve Body - AR32.50-P-0002LF

Model 217, 222 

With Code 487 (Active Body Control (ABC)) 

Fig 1: Rear Suspension Valve Body Components Location - Model 222 With Code 487
G15367117Courtesy of MERCEDES-BENZ USA

Shown on model 222 

WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Topical note  Notes on fitting hydraulic lines and hoses   AH32.50-P-0001-02A 
  Notes on Active Body Control suspension   AH32.50-P-0001-01N 
REMOVINGINSTALLING Remove/install     
1 Release pressure in ABC system using diagnostic system   AR32.50-P-0001-01LF 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2 Detach left rear wheel-and-tire assembly   AR40.10-P-1102A
3 Remove rear left wheelhousing liner Model 217
with code 487 (Active Body Control (ABC))
AR88.10-P-1400LC
    Model 222
with code 487 (Active Body Control (ABC))
AR88.10-P-1400LF
4 Detach cover (1) from rear suspension strut    
5 Detach bracket (2) from hydraulic lines (3)    
6 Detach hydraulic lines (3, 4) using detaching tool from quick-release couplings INSTALLATION IMPORTANT Quick-release couplings must latch fully into place.
Do not mix up hydraulic lines (3, 4).
 
    SPECIAL TOOL Detaching tool Fig 2
7 Detach all electrical connections (4 ea.) to ABC valve unit on rear axle (Y36/2) and unclip wiring harness    
8 Remove screw/bolt (5) TORQUE SPECIFICATION Bolt, rear valve unit bracket to body *BA32.50-P-1014-03B 
9 Unscrew nuts (6) TORQUE SPECIFICATION Nut, rear valve unit bracket to body *BA32.50-P-1007-03B 
10 Remove rear axle ABC valve unit (Y36/2) with hydraulic lines (3, 4) and bracket (7)    
11 Convert hydraulic lines (3, 4) and bracket (7) When replacing rear axle ABC valve unit (Y36/2)  
    INSTALLATION IMPORTANT Install new seals. Check elastomer bearing on bracket (7).  
    TORQUE SPECIFICATION Bolt, lines to rear valve unit *BA32.50-P-1009-03B 
    TORQUE SPECIFICATION Bolt, bracket to rear valve unit *BA32.50-P-1008-03B 
12 Install in the reverse order    
13 Fill and bleed ABC system   AR32.50-P-0021SX 
14 Conduct calibration of suspension strut stroke using diagnostic system When replacing rear axle ABC valve unit (Y36/2)  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1007-03B Nut, rear valve unit bracket to body M6 Nm 9 12
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1008-03B Bolt, bracket to rear valve unit M6 Nm 8 8
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1009-03B Bolt, lines to rear valve unit M8 Nm 20 20
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1014-03B Bolt, rear valve unit bracket to body M6 Nm 9 8
Fig 2: Identifying Detaching Tool (221 589 01 33 00)
G12078800Courtesy of MERCEDES-BENZ USA