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Home >> Mercedes Benz >> 2018 >> S450 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 222 Chassis >> Testing & Repair >> Lower Front Axle - AR33.10-P-0101LF

Lower Front Axle - AR33.10-P-0101LF

Model 217, 222 

MODIFICATION NOTES

30.11.2017 Screw/bolt, front diagonal strut to front axle carrier/body   BA61.10-P-1018-01K
G15367151Courtesy of MERCEDES-BENZ USA

Shown on model 222 with code 487 (Active Body Control (ABC)) 

Shown on model 222 with code 487 (Active Body Control (ABC)) 

G15367152Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

G15367153Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on Active Body Control suspension Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
AH32.50-P-0001-01N
  Notes on AIRmatic except Code 487 (Active Body Control (ABC)) AH32.22-P-1000-02LF
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Secure vehicle on vehicle lift   AR00.60-P-0100CW
    SPECIAL TOOL Vehicle hoist securing tool Fig 1
2.1 Release pressure in ABC system using diagnostic system On vehicles with ABC suspension.  
    Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
AR32.50-P-0001-01LF
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2.2 Vent pressure in AIRmatic system using diagnostic system Model 217, 222
except code 487 (Active Body Control (ABC))
On vehicles with AIRmatic suspension.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
3 Switch off easy entry/exit IMPORTANT Switch off using the buttons on the steering wheel in the Comfort menu of the multifunction display, see Owner's Manual.  
4 Turn steering wheel to central position (front wheels in straight ahead position) and secure with the retaining device NOTES
Do not turn steering wheel with steering coupling removed.
Otherwise, the clock spring contact will be destroyed.
 
    SPECIAL TOOL Retainer device Fig 2
5 Attach engine hoist Model 222 with engine 256 AR33.10-P-0105MRT
    Model 222 with engine 642
except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR33.10-P-0105LFD
    Model 217 with engine 157, 278, 279
Model 222 with engine 157, 276.8/9, 277, 278, 279
AR33.10-P-0105LF 
6 Remove lower engine compartment paneling   AR61.20-P-1105LF
7 Remove front diagonal struts (32) Model 217.4  
    TORQUE SPECIFICATION Screw/bolt, front diagonal strut to front axle carrier/body *BA61.10-P-1018-01K 
8 Secure radiator package (1) using tensioning strap (01) against falling down    
9 Remove front wheel and tire assemblies   AR40.10-P-1102A
10 Release suspension struts from spring links Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
AR32.25-P-1017LFA
    Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
AR32.25-P-1017LFB
11 Remove steering coupling on rack-and-pinion steering Model 217
Model 222 as of 4/30/14
AR46.10-P-8000LW
    Model 222 up to 4/29/14 AR46.10-P-8000RK
12 Disconnect electrical connectors (2) on electrical power steering control unit    
13 Unclip wiring harness (3) of rack-and-pinion steering on front axle (4), remove and place to one side    
14 Remove right fender liner in fender   AR88.10-P-1300LF
15 Remove fender liner in left fender in front area   AR88.10-P-1300LF
16 Unscrew bolts (5) and remove holder (6) Model 217 with engine 157, 278
Model 222 with engine 157, 256, 276, 278, 642
If installed.
IMPORTANT Place the pumps and valves to one side with the lines still connected.
 
    TORQUE SPECIFICATION Model 217 with engine 157, 278
Model 222 with engine 157, 278 Bolt/nut, bracket for coolant pump/switchover valve to radiator support
*BA20.10-P-1006-01W 
    TORQUE SPECIFICATION Model 222 with engine 276
except code M005 (Vehicles with 4MATIC/all-wheel drive) Bolt/nut, bracket for coolant pump switchover valve to radiator support
*BA20.10-P-1011-01AA 
    TORQUE SPECIFICATION Model 222 with engine 642
except code M005 (Vehicles with 4MATIC/all-wheel drive) Bracket securing coolant pump/switchover valve to radiator support
*BA20.10-P-1005-01S 
    TORQUE SPECIFICATION Model 222 with engine 256 Bolt, holder for coolant pump/valve to body *BA20.10-P-1003-01MRT 
17 Release holder with front axle valve unit and place to one side with lines attached Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
AR32.50-P-0001LF
18 Unhook holder (7) with lines on front left connecting strut (8) and place to one side    
19 Remove compressor and place to one side with lines attached Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code 487 (Active Body Control (ABC))
AR32.22-P-2001LF
20 Remove front right and left connecting strut (8), (9) TORQUE SPECIFICATION Model 217
except code 487 (Active Body Control (ABC))
Model 222
except code M005 (Vehicles with 4MATIC/all-wheel drive)
except code Z07 (B7 armoring on special protection version) Bolt/nut, front mounting console to front axle carrier
*BA33.10-P-1003-01P 
21 Remove all holders of hydraulic line (12) at front on front axle (4) and on right longitudinal member Model 217
with code 487 (Active Body Control (ABC))
Model 222
with code 487 (Active Body Control (ABC))
 
22 Only lift up engine until engine mounts are relieved of load    
23 Unscrew bolts of the engine mount on the front axle (4) Model 222 with engine 642
except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR22.10-P-1260LFD
    Model 222 with engine 276.9
except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR22.10-P-1260LFH
    Model 217, 222 with engine 157, 278
except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR22.10-P-4330LF
    Model 217 with engine 279
Model 222 with engine 277, 279
AR22.10-P-4330MUB
24 Position lifting platform (02) on front axle (4) and secure with tensioning straps    
REFER TO SPECIAL TOOLS 000 588 03 62 00 Lifting platform   WS01.00-P-0091A
25   TORQUE SPECIFICATION Model 217
Model 222
except code Z07 (B7 armoring on special protection version) Bolt/nut, rear mounting support to longitudinal member
*BA33.10-P-1005-01P 
    TORQUE SPECIFICATION Model 217
Model 222
except code Z07 (B7 armoring on special protection version) Bolt, rear mounting console to front axle carrier
*BA33.10-P-1004-01P 
26 Unscrew bolts (11) of front axle (4) TORQUE SPECIFICATION Model 217
Model 222
except code Z07 (B7 armoring on special protection version) Screw/bolt, front axle carrier at rear to longitudinal member
*BA33.10-P-1002-01P 
    TORQUE SPECIFICATION Model 217
Model 222
except code Z07 (B7 armoring on special protection version) Screw/bolt, front axle carrier at front to longitudinal member
*BA33.10-P-1001-01P 
27 Carefully lower front axle (4) NOTES
Do not lower front axle (4) too far.
Otherwise, lines and component parts will be damaged.
 
28 Install in the reverse order    
29 Perform wheel alignment check   AR40.20-P-0200LF
COOLANT THERMOSTAT, COOLANT PUMP

Number Designation Engine 256
BA20.10-P-1003-01MRT Bolt, holder for coolant pump/valve to body Nm 20
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 642
BA20.10-P-1005-01S Bracket securing coolant pump/switchover valve to radiator support Nm 20
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 157 Engine 278
BA20.10-P-1006-01W Bolt/nut, bracket for coolant pump/switchover valve to radiator support M6 Nm 6 6
M8 Nm 20 20
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 276
BA20.10-P-1011-01AA Bolt/nut, bracket for coolant pump/switchover valve to radiator support M6 Nm 6
M8 Nm 20
FRONT AXLE CARRIER

Number Designation Model 217 MODEL 222 except CODE Z07
BA33.10-P-1001-01P Screw/bolt, front axle carrier at front to longitudinal member Stage 1   Nm 140 140
Stage 2 Loosen ∠° - -
Stage 3   Nm - -
Stage 4   ∠° - -
FRONT AXLE CARRIER

Number Designation Model 217 MODEL 222 except CODE Z07
BA33.10-P-1002-01P Screw/bolt, front axle carrier at rear to longitudinal member Stage 1   Nm 70 70
Stage 2 Loosen ∠° - -
Stage 3   Nm - -
FRONT AXLE CARRIER

Number Designation Model 217 MODEL 222 except CODE Z07
BA33.10-P-1003-01P Bolt/nut, front mounting console to front axle carrier Nm 20 20
FRONT AXLE CARRIER

Number Designation Model 217 MODEL 222 except CODE Z07
BA33.10-P-1004-01P Bolt, rear mounting console to front axle carrier Nm 100 100
FRONT AXLE CARRIER

Number Designation Model 217 MODEL 222 except CODE Z07
BA33.10-P-1005-01P Bolt/nut, rear mounting support to longitudinal member Nm 50 50
FRAME FLOOR ASSEMBLY

Number Designation Model 217
BA61.10-P-1018-01K Screw/bolt, front diagonal strut to front axle carrier/body M8 Nm 17
M10 Nm 50
Fig 1: Identifying Vehicle Hoist Securing Tool (171 589 01 31 00)
G12618350Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Retainer Device (129 589 01 21 00)
G12078799Courtesy of MERCEDES-BENZ USA