Remove/Install Electric Refrigerant Compressor - AR83.55-P-5311LFH
Engine 276.8 in Model 222.163/173
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234y refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0006-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notice | Protect air conditioning circuit and components from moisture when carrying out repair work | AH83.30-P-0005-01KOA | |
| Notes on handling refrigerant R134a | AH83.30-P-0003-01KOA | ||
| Notes on handling refrigerant R1234yf | AH83.30-P-0003-02A | ||
| Remove/install | |||
| 1 | Perform disable for the high-voltage on-board electrical system | AR54.10-P-1150LF | |
| 2 | Switch off ignition and store transmitter key outside of transmission range (at least 2 m) | ||
| 3 | Remove lower engine compartment paneling | AR61.20-P-1105LF | |
| 4 | Remove upper engine cover | ||
| 5 | Remove the left cover in the engine compartment | ||
| 6 | Remove left intake air duct | ||
| 7 | Drain air conditioning system | AR83.30-P-1760LF | |
| 8 | Remove electric vacuum pump (11) | AR43.05-P-0001LF | |
| 9 | Remove left charge air line (2) | AR09.41-P-8620LFA | |
| 10 | Slacken off poly-V-belt (4), remove from belt pulley and secure clamping device against turning using rig pin (5) | AR13.20-P-0001LFA | |
| 11 | Unclip electrical wiring harness with electrical connection (6) from retaining clips (7) and place to one side | ||
| 12 | Remove screws/bolts (8, 9) and remove bracket (10) | *BA43.05-P-1006-01K | |
| 13 | Disconnect high-voltage connector (12) at electrical refrigerant compressor (1) and place high-voltage line to one side | ||
| 14 | Seal high-voltage connector (12) and high-voltage connector socket at electrical refrigerant compressor (1) using protective covers | Fig 1 | |
| 15 | Remove screw (20) of the electric refrigerant compressor mount (1) at the engine control unit housing cover | *BA83.55-P-1001-01M | |
| 16 | Remove screws (14, 15), remove refrigerant lines (16) from the electric refrigerant compressor (1) and close the openings with suitable stop plugs | *BA83.55-P-1003-01M | |
| Fig 2 | |||
| 17 | Brace electrical refrigerant compressor (1) and secure it to prevent it from falling down | ||
| 18 | Remove bolt (17) | *BA83.55-P-1001-01M | |
| 19 | Remove screw/bolt (18) | *BA83.55-P-1001-01M | |
| 20 | Release and disconnect electrical connector (19) at the electrical refrigerant compressor (1) | ||
| 21 | Close off electrical connector (19) with a protective cover | Fig 1 | |
| 22 | Remove electric refrigerant compressor (1) in an upward direction | Otherwise the electric refrigerant compressor (1) will be damaged. |
|
| 23 | Install in the reverse order | ||
| 24 | Perform initial startup of electric refrigerant compressor (1) with diagnosis system | When replacing electric refrigerant compressor (1). | |
| AD00.00-P-2000-04B |
VACUUM PUMP
| Number | Designation | Engine 276 in model 166, 222 | |
|---|---|---|---|
| BA43.05-P-1006-01K | Screw/bolt, bracket for electrical vacuum pump to timing case/crankcase | Nm | 35 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA83.55-P-1001-01M | Screw/bolt, refrigerant compressor to timing case/crankcase/engine support | Nm | 20 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 276 | ||
|---|---|---|---|---|
| BA83.55-P-1003-01M | Bolt, refrigerant line to refrigerant compressor | M8 | Nm | 20 |