Remove/Install Center Exhaust System - AR49.10-P-7283MNM
Engine 177 in model 217, 222
Shown on model 222
| Risk of burn injuries
, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. |
Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. |
AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Release and disconnect electrical connector o center exhaust gas flap actuator motor (M16/55) | ||
| 2 | Unclip electric line of left exhaust gas flap actuator motor (M16/55) from bracket | ||
| 3 | Support the center exhaust system (1) | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 4 | Remove clamps (2). | *BA49.10-P-1005-02E | |
| 5 | Remove clamps (3) | *BA49.10-P-1008-02E | |
| 6 | Remove elastomer bearings (4) from center exhaust system (1) | Lubricant, rubber assembly 1 L |
*BR00.45-Z-1010-06A |
| 7 | Remove center exhaust system (1) in downward direction | ||
| 8 | Modify center exhaust gas flap actuator motor (M16/55) | When replacing center exhaust system (1). | |
| 9 | Remove combustion and corrosion residues at flange connections | ||
| 10 | Check elastomer bearings (4) for wear and damage | In case of a complaint ↓ Replace elastomer bearings (4). |
|
| 11 | Install in the reverse order | ||
| 12 | Check installation position and unobstructed movement of center exhaust system (1) | In case of a complaint ↓ Realign center exhaust system (1). |
|
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 13 | Perform engine test run to test exhaust system function and check for leaks |
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 217 | Engine 177 in model 222 | |
|---|---|---|---|---|
| BA49.10-P-1005-02E | Clamp, front exhaust system to center exhaust system | Nm | 35 | 35 |
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 217 | Engine 177 in model 222 | |
|---|---|---|---|---|
| BA49.10-P-1008-02E | Clamp, center exhaust system to rear exhaust system | Nm | 35 | 35 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 L | A 000 989 03 67 |