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Prepare C-Pillar For Installation - Ar63.20-P-0500-02LF

Model 222 

except code Z07 (B7 armoring on special protection version) 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

G15399960Courtesy of MERCEDES-BENZ USA
  1. Model 222.0/1

    except code Z07 (B7 armoring on special protection version)

    Grind mating surfaces on C-pillar (1) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  2. Model 222.0/1

    except code Z07 (B7 armoring on special protection version)

    Remove grinding dust

  3. Model 222.0/1

    except code Z07 (B7 armoring on special protection version)

    Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas A).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.

  4. Model 222.0/1

    except code Z07 (B7 armoring on special protection version) Grind mating surfaces on C-pillar (1) down to bare metal in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  5. Model 222.0/1

    except code Z07 (B7 armoring on special protection version) Remove grinding dust.

    C-pillar (1) inside 

    G15399961Courtesy of MERCEDES-BENZ USA
  6. Model 222.9

    except code Z07 (B7 armoring on special protection version)

    Mark separating point on C-pillar (1) and cut (area B).

    IMPORTANT Take separation points from vehicle.

    G15399962Courtesy of MERCEDES-BENZ USA
  7. Model 222.9

    except code Z07 (B7 armoring on special protection version) Grind mating surfaces on C-pillar (1) down to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  8. Model 222.9

    except code Z07 (B7 armoring on special protection version) Remove grinding dust.

  9. Model 222.9

    except code Z07 (B7 armoring on special protection version) Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust paint (areas C).

    Otherwise adhesion problems may occur.

    IMPORTANT Bonding surfaces (areas C) are at rear.

    IMPORTANT Observe pretreatment of bonding surfaces.

G15399963Courtesy of MERCEDES-BENZ USA