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Home >> Mercedes Benz >> 2018 >> S450 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (222 Chassis) >> Roof Body Repair >> Replace Complete Center Roof Paneling - Ar65.10-P-1000LF

Replace Complete Center Roof Paneling - Ar65.10-P-1000LF

Model 205.0/1 

except code 413 (Panoramic sliding sunroof/glass roof) 

Model 222 

except code 413 (Panoramic sliding sunroof/glass roof) 

Fig 1: Center Roof Panel Component Location (Model 222) (Except Code 413 Panoramic Sliding Sunroof/Glass Roof)
G15380099Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 except CODE 413 (Panoramic sliding roof) and except CODE Z07 (Top protection) 

DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
DANGER Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust Wear dust filter mask, safety glasses, and protective gloves.
Use a suitable, grounded dust extraction system.
AS60.00-Z-0007-01N
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Notes on battery   AH54.10-P-0001-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
  Note on working on aluminum components and vehicles Model 222
except code 413 (Panoramic sliding sunroof/glass roof)
AH60.00-P-0034-01LF
  Note on working on aluminum components and vehicles Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)
AH60.00-P-0034-01LW
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in the vehicle with protective covers.    
3 Remove roof armor plate. Model 222 with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)
 
4 Remove center roof paneling (1).   AR65.10-P-1000-02LF 
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
    IMPORTANTCommercially available devices/tools 
Body power jigsaw
Cutting wire
 
    2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
    SPECIAL TOOL Set of spacer blocks Fig 2
5 Paint center roof paneling (1).    
6 Prepare center roof paneling (1). IMPORTANT Observe processing specifications of adhesive. AR65.10-P-1000-03LF 
    2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
INSTALLING Install     
WARNING Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
7 Install center roof paneling (1).   AR65.10-P-1000-07LF 
    TORQUE SPECIFICATION Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)
Model 222 except code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version) Nut, roof carrier mount
*BA65.10-P-1001-01C 
    TORQUE SPECIFICATION Model 222 with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof) Bolt, roof carrier mount
*BA65.10-P-1007-01C 
    Teroson MS 222 *BR00.45-Z-1157-02A 
    2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A 
    SPECIAL TOOL Set of spacer blocks Fig 2
8 Remove protective covers.    
9 Install roof armor plate. Model 222 with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)
 
    TORQUE SPECIFICATION Nut, front guard plate on roof frame to roof guard plate *BA65.10-P-1002-01C 
    TORQUE SPECIFICATION Bolt, front guard plate on roof frame to roof guard plate *BA65.10-P-1003-01C 
    TORQUE SPECIFICATION Bolt, rear guard plate on roof frame to roof guard plate *BA65.10-P-1004-01C 
    TORQUE SPECIFICATION Bolt for roof guard plate bracket *BA65.10-P-1006-01C 
10 Clean repair area.    
11 Install all detachable parts in area of repair point.    
ROOF

Number Designation Model 205 Model 222 except code Z07 (B7 armoring on special protection version)
BA65.10-P-1001-01C Nut, roof carrier mount Nm 14 14
ROOF

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA65.10-P-1002-01C Nut, front guard plate on roof frame to roof guard plate M6 Nm 8
ROOF

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA65.10-P-1003-01C Bolt, front guard plate on roof frame to roof guard plate M8 Nm 23
ROOF

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA65.10-P-1004-01C Bolt, rear guard plate on roof frame to roof guard plate M8 Nm 23
ROOF

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA65.10-P-1006-01C Bolt for roof guard plate bracket M10 Nm 50
ROOF

Number Designation Model 222 with code Z07 (B7 armoring on special protection version)
BA65.10-P-1007-01C Bolt, roof carrier mount Nm 11
Fig 2: Set Of Spacer Blocks (216 589 02 23 00)
G14544090Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1154-02A 2-component adhesive repair kit, Betaforce 2850L A 012 989 12 71
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71